Suzuki GS500E - GS500 K1;K2 (01;02-Models) Service Data - Clutch; GS500 K1;K2 (01;02-Models) Service Data - Transmission + Drive Chain

18-6 GS500K1/K2 (’01/’02-MODELS)
CLUTCH Unit: mm (in)
ITEM STANDARD LIMIT
Clutch lever play 10 – 15
(0.4 – 0.6)
———
Clutch release screw 1/4 – 1/2 turn back ———
Drive plate thickness 2.92 – 3.08 2.62
(0.115 – 0.121) (0.103)
Drive plate claw width 15.8 – 16.0 15.0
(0.62 – 0.63) (0.59)
Driven plate distortion
———
0.10
(0.004)
Clutch spring free length
———
60.8
(2.39)
TRANSMISSION + DRIVE CHAIN Unit: mm (in) Except ratio
ITEM STANDARD LIMIT
Primary reduction ratio 2.714 (76/28) ———
Final reduction ratio 2.437 (39/16) ———
Gear ratios Low 2.461 (32/13) ———
2nd 1.777 (32/18) ———
3rd 1.380 (29/21) ———
4th 1.125 (27/24) ———
5th 0.961 (25/26) ———
Top 0.851 (23/27) ———
Shift fork to groove clearance 0.1 – 0.3 0.5
(0.004 – 0.012) (0.020)
Shift fork groove width No.1, No.2 5.5 – 5.6
& No.3 (0.217 – 0.220)
———
Shift fork thickness No.1, No.2 5.3 – 5.4
& No.3 (0.209 – 0.213)
———
Countershaft length
114.7
+ 0.1
(Low to 2nd)
– 0
———
(4.516
+ 0.004
)
– 0
Drive chain Type D.I.D.: DID520VM ———
Links 110 ———
20-pitch length ———
319.4
(12.57)
Drive chain slack 20 – 30
(0.8 – 1.2)
———