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Suzuki GS500E - GS500 K4;FK4 (04-Model) Fork Spring Inspection; GS500 K4;FK4 (04-Model) Fron Fork Reassembly

Suzuki GS500E
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GS500K4/FK4 (’04-MODEL) 20-21
FORK SPRING
Measure the fork spring free length. If the fork spring free length
is shorter than the service limit, replace the fork spring with a
new one.
' Front fork spring free length
Service limit: 336 mm (13.2 in)
INNER AND OUTER ANTI-FRICTION METALS
Inspect the teflon coated surface of the anti-friction metals for
wear and damage. Replace the metal(s) if necessary.
REASSEMBLY
Reassembly is in the reverse order of disassembly. Pay atten-
tion to the following points.
ANTI-FRICTION METALS
Clean the inner tube metal groove.
Hold the inner tube vertically and install the anti-friction metals
by hand.
%
OIL SEAL
Apply fork oil lightly to the lip of a new oil seal and install it.
( 99000-99044-10G:
SUZUKI FORK OIL #10 or equivalent fork oil
Use special care to prevent damaging the teflon
coated surface of the anti-friction metals when
installing them.

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