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General| Fuel System | Carburetor |
|---|---|
| Cooling | Air Cooled |
| Transmission | Automatic CVT |
| Front Brake | Disc |
| Rear Brake | Drum |
| Seat Height | 770 mm |
| Engine | 124.6cc, Single Cylinder, 4-Stroke |
| Length x Width x Height | 1, 900 mm x 700 mm x 1, 100 mm |
Explains symbols and marks used in the manual for service indications.
Provides crucial safety precautions for operating and servicing the vehicle.
Outlines important precautions for servicing the motorcycle to prevent damage.
Lists technical specifications for the vehicle, including dimensions and capacities.
Specifies torque values for various engine bolts and nuts during assembly.
Specifies torque values for various frame bolts and nuts during assembly.
Provides diagnostic flowcharts for common engine starting and performance issues.
Illustrates key lubrication points on the motorcycle for maintenance.
Exploded view illustration of the A.C. generator and starting clutch components.
Details critical precautions for operating and servicing the A.C. generator.
Step-by-step instructions for removing the A.C. generator assembly.
Procedure for removing the right crankcase cover for access.
Covers removal, inspection, and installation of the starting clutch system.
Illustration showing the exploded view of the crankcase and crankshaft components.
Safety and operational guidelines before servicing the crankcase/crankshaft.
Lists common engine noises and their potential causes related to bearings.
Procedure for disassembling the crankcase to access internal components.
Details on inspecting crankshaft clearances, run-out, and bearings.
Instructions for reassembling the crankcase after servicing.
Outlines the sequence for disassembling body covers and general precautions.
Procedure for removing and installing the front and rear handle covers.
Steps for removing and installing the main front body cover.
Instructions for removing and installing the under body cover.
Details on removing and installing the inner box located in the front body.
Procedure for removing and installing the main body cover and rear fender.
Instructions for removing and installing the front center cover.
Steps for removing and installing the luggage box and seat assembly.
Procedure for removing and installing the floor panel.
Illustrations of front disc, front drum, and rear drum brake systems.
Precautions, specifications, and torque values for brake system maintenance.
Lists common brake problems and their probable causes for disc and drum brakes.
Steps for inspecting the hydraulic brake system for leaks and proper function.
Procedure for replacing brake fluid and bleeding air from the hydraulic system.
Details on removing, replacing brake linings, and installing the brake caliper.
Inspection procedures for wear, thickness, deformation, and bending of the brake disc.
Instructions for removing, inspecting, and assembling the brake master cylinder.
Procedures for removing, inspecting, and cleaning the drum brake components.
Steps for removing and installing brake shoes, springs, and brake cam.
Exploded view of steering, front wheel, and front shock absorber components.
Safety guidelines and torque values for steering and suspension components.
Lists potential issues with steering, suspension, and wheel alignment.
Procedure for removing and installing the handlebar assembly.
Instructions for removing, inspecting, and installing the front wheel.
Procedure for removing and installing the front shock absorbers.
Instructions for removing and installing the front fork and steering column.
Illustration of rear wheel, exhaust muffler, and rear shock absorber components.
Guidelines and torque values for rear wheel and shock absorber maintenance.
Lists common issues related to rear wheel wobbling, shock absorber, and braking.
Procedure for removing and installing the exhaust muffler.
Inspection and removal procedures for the rear wheel.
Instructions for removing and installing the rear shock absorber.
Diagram showing the location of major electrical components on the motorcycle.
General safety precautions for electrical system maintenance and component handling.
Lists specifications for battery, alternator, ignition, and starting systems.
Diagnostic guide for common electrical system issues like charging, ignition, and starting.
Details on charging wire diagram, current leakage inspection, and voltage checks.
Information on ignition system circuit, CDI unit, ignition coil, and pulse generator checks.
Procedures for inspecting and servicing the starting magnetic switch and motor.
Instructions for removing and installing the instrument meter assembly.
Procedure for replacing headlight and signal light bulbs, including beam adjustment.
Check and replacement procedures for the main switch and horn.
Instructions for removing, installing, and checking the fuel unit and its resistance.
General safety guidelines and specifications for vehicle maintenance.
Schedule outlining routine inspection, cleaning, and replacement tasks.
Procedures for checking and changing engine oil, and cleaning the oil strainer.
Maintenance for fuel pipes, fuel filter, and gear oil checks and replacement.
Procedure for removing, cleaning, or replacing the air cleaner element.
Checking throttle valve operation, cable, and handlebar free play.
Procedure for checking and adjusting valve clearances when the engine is cold.
Steps for adjusting idle speed and emission values for the carburetor.
Checking ignition timing and replacing the spark plug.
Procedure for measuring cylinder compression pressure and identifying causes for low/high pressure.
Maintenance for the drive belt and clutch pad.
Checking steering handle operation and adjusting handle top bearing.
Checking front and rear shock absorbers for operation, damage, and leaks.
Maintenance for brake hoses, fluid level, filling, and air bleeding procedures.
Adjusting free play for front and rear drum brake levers.
Checking tire pressure, surface condition, tread depth, and wear limit marks.
Ensuring all nuts and bolts on the frame are securely tightened during maintenance.
Illustration showing the engine's lubrication system components.
Specifications for engine oil and gear oil quantity, viscosity, and torque values.
Lists common issues related to low engine oil level, pressure, and dirty oil.
Procedure for checking engine oil level and replacement of engine oil.
Steps for removing, cleaning, and reinstalling the engine oil strainer.
Details on oil pump removal, disassembly, inspection, and re-assembly.
Procedure for inspecting and replacing gear oil, including quantity and recommendations.
Diagram showing major components of the fuel system, including carburetor and fuel tank.
Safety warnings and specifications for working with gasoline and fuel system parts.
Diagnostic guide for common fuel system problems like poor starting and rough idle.
Procedure for removing the carburetor from the engine.
Instructions for removing and disassembling the vacuum chamber of the carburetor.
Procedure for removing and installing the air cut-off valve.
Inspection and installation procedures for the auto by-starter component.
Disassembly and checking of the float chamber, jets, and needle valve.
Procedure for adjusting engine idle speed and checking CO emissions.
Instructions for removing and installing the fuel unit and the fuel tank.
Procedure for removing, cleaning, or replacing the air cleaner element.
Illustration of engine mounting and suspension components with torque values.
General information and specifications for engine removal and servicing.
Step-by-step instructions for removing the engine from the motorcycle frame.
Procedure for pressing out and replacing engine suspension and shock absorber bushings.
Instructions for removing and installing the engine suspension frame components.
Steps for reinstalling the engine onto the motorcycle frame, including torque values.
Illustration of cylinder head and valve components with torque values.
General information and specifications for cylinder head, valve, and camshaft service.
Identifies common engine performance issues and their relation to the cylinder head/valve.
Procedure for removing the camshaft, including chain adjuster and timing marks.
Details on inspecting camshaft lobe height, bearing, and rocker arm components.
Instructions for removing the cylinder head assembly from the engine.
Procedure for disassembling the cylinder head, including valve springs and keepers.
Methods for checking cylinder head flatness, valve spring length, stem diameter, and guide.
Procedures for cleaning, grinding, and servicing valve seats.
Instructions for reassembling the cylinder head, including valve installation.
Procedure for installing the cylinder head onto the engine block.
Steps for assembling and installing the camshaft and rocker arms.
Procedure for measuring and adjusting valve clearance using a feeler gauge.
Illustration of cylinder, piston, and related components with torque values.
General information and specifications for cylinder and piston service.
Lists common issues causing low compression, knock, noise, and smoking exhaust.
Procedure for removing the cylinder from the engine block.
Instructions for removing piston rings and the piston from the cylinder.
Procedure for cleaning and installing piston rings, measuring groove and gap clearance.
Instructions for installing the piston and piston pin into the cylinder.
Procedure for installing the cylinder, gasket, and cam chain.
Illustration of V-belt drive system, clutch, and kick starter components.
General information, specifications, and torque values for the V-belt system.
Lists common issues related to engine starting, shuddering, and poor performance.
Procedure for removing and installing the left crankcase cover.
Disassembly, inspection, and reassembly of the kick starter arm.
Instructions for removing, inspecting, and installing the V-belt.
Procedure for removing, inspecting, and installing the sliding pulley and its components.
Disassembly, inspection, and replacement of clutch lining, springs, and pulleys.
Illustration of final drive gears, shafts, and bearings with torque values.
Specifications for gear oil and torque values for final drive components.
Lists common issues related to engine starting, noise, and gear oil leaks.
Procedure for disassembling the final drive gears, shafts, and cover.
Checking gears and shafts for wear, damage, or burning.
Instructions for removing and installing bearings in the gear box and shaft.
Procedure for reassembling the final drive components, including gear oil addition.
