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Sym
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MAXSYM 400i
Page 107
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274 pages
Manual
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5.
Engine Removal
5-3
Remove
f
uel pipe, vacuum tube and
throttle valve
wire from the th
rottle body.
Disconnect the EFi
system couple
r.
Remove w
ater
hose from w
ater pump.
Remove the ther
m
o-sensor w
ires.
l
Remove the mu
ff
ler (3 b
olts
,
2 nuts).
Water pump
Water hose
To this chapter contents
Bolt
X3
106
108
Table of Contents
Main Page
Mechanism Diagram
110
Mechanism Diagram
126
Table of Contents
152
Precautions in Operation
154
Troubleshooting
154
Final Drive Mechanism Disassembly
155
Final Drive Mechanism Inspection
155
Bearing Replacement
156
Final Drive Mechanism Reassembly
158
Precautions in Operation
161
Right Crankcase Cover Removal
162
A.C.G. Set Removal
162
Flywheel Removal
162
Flywheel Installation
163
A.C.G. Set Installation
163
Right Crankcase Installation
163
Precautions in Operation
165
Troubleshooting
165
Crankcase Disassembly
166
Crankshaft Bearing Replacement
168
Crankshaft Bearing Installation
168
Crankcase Assembly
169
Precautions in Operation
173
Troubleshooting
174
System Test
175
Radiator
176
Steps to Fill Coolant after Engine Service
178
Mechanism Diagram
185
Maintenance
187
Handle Cover
188
Front Cover
189
Meter Panel
191
Inner Box
192
Side Cover
194
Rear Carrier
195
Luggage Box
196
Rear Body Cover
197
Floor Panel
198
Front Fender
198
Precautions in Operation
201
Troubleshooting
202
Disk Brake System Inspection
203
Adding Brake Fluid
204
Brake Fluid Replacement / Air-Bleed
205
Precautions in Operation
221
Troubleshooting
222
Disk Brake System Inspection
223
Adding Brake Fluid
224
Brake Fluid Replacement / Air-Bleed
225
Front Brake Caliper
226
Rear Brake Caliper
227
Brake Disk
228
Master Cylinder
228
Precautions in Operation
233
Troubleshooting
233
Steering Handle
234
Front Wheel
236
Front Cushion
239
Steering Stem
240
Operational Precautions
244
Troubleshooting
244
Muffler
245
Rear Wheel
245
Rear Fork
247
Rear Cushion
248
Precautions in Operation
250
Specification
250
Troubleshooting
251
Battery
252
Fuse
253
Charging System
254
Starting System
259
Meter
261
Light / Bulb
263
Switch / Horn
265
Fuel Unit
267
Cooling Fan Thermo Switch
268
Thermo Unit
269
Water Temperature Meter
269
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