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TCL TAC-12CHSC User Manual

TCL TAC-12CHSC
138 pages
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TAC-09CSC/K TAC-09CHSC/K
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS
CONTENTS
1. IMPORTANT NOTICE ···································2
2. TECHNICAL SPECIFICATION ·····················3
3. DIMENSIONS ················································8
4. REFRIGERATING CYCLE SYSTEM ············· 9
5. PERFORMANCE CURVES ····························12
6. OPERATION DETAILS ·············16
7. WIRING DIAGRAM ······························23
8. EXPLOSION VIEW ···················29
9. PARTS LIST ·································33
10. ANNEX 1 THERMISTOR CHARACTERISTIC
11. ANNEX 2 GENERAL
12. ANNEX 3 TROUBLE SHOOTING
13. ANNEX 4 R407C REFRIGERANT
Models
TAC-07CS/K TAC-07CHS/K
TAC-09CS/K
TAC-09CHS/K
TAC-12CS/K
TAC-12CHS/K
TAC-24CS/K
TAC-24CHS/K
OB207t-1qxp 25/9/97 8:51 PM Page 1
TCL
14. ANNEX 5 INSTALLATION INSTRUCTION Part 1
SERVICE MANUAL
TAC-07CSC/K TAC-07CHSC/K
TAC-12CSC/K TAC-12CHSC/K
TAC-18CSC/K TAC-18CHSC/K
TAC-24CSC/K TAC-24CHSC/K
No.TE031229
TAC-18CS/K TAC-18CHS/K

Table of Contents

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TCL TAC-12CHSC Specifications

General IconGeneral
BrandTCL
ModelTAC-12CHSC
CategoryAir Conditioner
LanguageEnglish

Summary

IMPORTANT NOTICE

How to Order Spare Parts

Instructions for ordering replacement components, detailing required information.

Technical Specifications

Product Dimensions

Refrigerating Cycle System

Heat Pump Mode

Diagram illustrating the heat pump refrigeration cycle.

Cooling Only Mode

Diagram illustrating the cooling-only refrigeration cycle.

Refrigerant Piping and Charge Specifications

EVACUATION PROCEDURES (AIR PURGE)

PERFORMANCE CURVES

Operating Conditions and Main Readings

Key parameters for performance evaluation: voltage, airflow, and readings.

Measuring Indoor Air Wet-bulb/Dry-bulb Temperature Difference

Procedure for measuring temperature differences for performance analysis.

OUTDOOR LOW PRESSURE AND UNIT CURRENT

COOL Operation Characteristics

Performance curves detailing outdoor low pressure and unit current during cooling.

Operation Details

Remote Controller Functions

Explanation of remote control buttons, modes, and operation.

Remote Controller Presetting

Instructions for setting the remote controller for unit type.

Electronic Controller Features

Safety Control Functions

Details on safety controls like time delay and frost prevention.

Mode Operations (I Feel, Cooling)

Logic and operation details for 'I Feel' and 'Cooling' modes.

Specific Mode Operations

DRY Mode Operation

Explanation of the DRY mode's operational sequence.

HEATING Mode Operation

HEATING mode logic and Cold Air Prevention Control.

System Protection and Functions

Defrost Operation

Conditions, termination, and chart for the defrost cycle.

Assistant Thermistor Function

Role of the assistant thermistor in heating capacity.

FAN Mode Operation

Details on the operation of the FAN mode.

Control System Features

4-Way Valve Control

Operation of the 4-way valve for switching between modes.

SLEEP Mode Operation

Functionality and timing of the SLEEP mode.

Fan Motor Control Methods

Fan speed control via frequency feedback and auto settings.

Vane and Timer Operations

Auto Vane Operation Control

Control of vane movement for optimal air distribution.

TIMER Operation

Procedures for setting and canceling timer functions.

EMERGENCY-TEST and AUTO RESTART

Emergency operation switch and auto-restart function.

Failure Display and Handling

Failure Detection and Codes

Identifying failures via lamp flashes and digital pipe codes.

Failure Handling Procedures

Steps to take for specific component failures.

Wiring Diagram

Indoor Unit Wiring

Electrical schematic for the indoor unit's components.

Outdoor Unit Wiring

Electrical schematic for the outdoor unit's components.

INDOOR UNIT PARTS LIST

INDOOR UNIT PARTS LIST

OUTDOOR UNIT PARTS LIST

OUTDOOR UNIT PARTS LIST

Parts List - Indoor Unit

Indoor Unit - TAC-07CS/K, TAC-09CS/K

Specific parts list for TAC-07CS/K and TAC-09CS/K models.

Indoor Unit Parts List

Indoor Unit - TAC-07CHS/K, TAC-09CHS/K

Specific parts list for TAC-07CHS/K and TAC-09CHS/K models.

Indoor Unit Parts List

Indoor Unit - TAC-07CSC/K , TAC-09CSC/K

Specific parts list for TAC-07CSC/K and TAC-09CSC/K models.

Indoor Unit Parts List

Indoor Unit - TAC-07CHSC/K, TAC-09CHSC/K

Specific parts list for TAC-07CHSC/K and TAC-09CHSC/K models.

Indoor Unit Parts List

Indoor Unit - TAC-12CS/K, TAC-12CSC/K

Specific parts list for TAC-12CS/K and TAC-12CSC/K models.

Indoor Unit Parts List

Indoor Unit - TAC-12CHS/K , TAC-12CHSC/K

Specific parts list for TAC-12CHS/K and TAC-12CHSC/K models.

Indoor Unit Parts List

Indoor Unit Parts List

Outdoor Unit Parts List

Outdoor Unit - TAC-07CS/K, TAC-09CS/K

Parts list for TAC-07/09K CS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-07CSC/K, TAC-09CSC/K

Parts list for TAC-07/09K CSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-07CHS/K, TAC-09CHS/K

Parts list for TAC-07/09K CHS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-07CHSC/K, TAC-09CHSC/K

Parts list for TAC-07/09K CHSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-12CS/K

Parts list for TAC-12K CS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-12CSC/K

Parts list for TAC-12K CSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-12CHS/K

Parts list for TAC-12K CHS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-18CS/K

Parts list for TAC-18K CS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-18CSC/K

Parts list for TAC-18K CSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-18CHS/K

Parts list for TAC-18K CHS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-18CHSC/K

Parts list for TAC-18K CHSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-24CS/K

Parts list for TAC-24K CS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-24CSC/K

Parts list for TAC-24K CSC models.

Outdoor Unit Parts List

Outdoor Unit - TAC-24CHS/K

Parts list for TAC-24K CHS models.

Outdoor Unit Parts List

Outdoor Unit - TAC-24CHSC/K

Parts list for TAC-24K CHSC models.

ANNEX 2 GENERAL INFORMATION

Index for General Information

List of topics covered in Annex 2: General Information.

1. Types of Air Conditioners

Classification by Function

Categorization of ACs based on cooling, heating, or combined functions.

Classification by Installation Type

Categorization of ACs based on installation methods like window or split.

2. Elements of Air Conditioning

Key Elements and Comfort Standards

Defines temperature, humidity, purity, airflow, and comfort levels.

3. Principle of Refrigerating Cycle

Basic Refrigeration Principle

Explanation of cooling through evaporation and refrigerant properties.

Refrigerating Cycle Details

Refrigerating Cycle Diagram

Visual representation of the refrigeration cycle components.

Principle and Role of Each Cycle Component

Function of compressor, condenser, evaporator, and capillary tube.

4. Definition of Terms

Key Air Conditioning Terms

Definitions for air conditioning, capacity, humidity, and purity.

Heat Transfer Phenomena

Explanation of radiation, conduction, and convection heat transfer.

5. Units of Measurement

Unit Definitions and Conversions

Definitions of Kcal, BTU, RT, Hp and unit conversion tables.

6. Component Functions

Major Component Descriptions

Detailed functions of compressor, condenser, evaporator, dryer, etc.

7. Mollier Diagram

Refrigerant State Changes on Mollier Diagram

How refrigerant states change during the cycle on a Mollier diagram.

Drawing a Refrigerating Cycle

Steps to draw a refrigerating cycle on the Mollier diagram.

Refrigerating Cycle Calculations

Calculating Refrigerating Effect

Formula for calculating the refrigerating effect (qe).

Calculating Work of Compression

Formula for calculating the work of compression (Al).

Calculating Calorie of Condensation

Formula for calculating the calorie of condensation (q2).

Refrigerant Circulation and Performance

Circulation Amount of Refrigerant

Calculating the refrigerant circulation amount (G).

Coefficient of Performance (COP)

Formula and interpretation of the Coefficient of Performance.

8. Psychrometric Chart

Psychrometric Chart Basics

Understanding the psychrometric chart and its parameters.

Discomfort Index (DI)

Definition, calculation, and interpretation of the discomfort index.

Dewing Phenomenon and Prevention

Understanding Dewing

Explanation of condensation (dewing) and its causes.

Dewing Prevention Methods

Strategies and guidelines to prevent dewing.

9. Noise Characteristics

Sound Composition Calculation

Method for calculating combined sound levels from multiple sources.

Sound Attenuation and Allowable Noise

Sound Attenuation Calculations

Formulas for calculating sound pressure level attenuation.

Allowable Noise Levels

Noise Criteria (NC) curves and levels for various environments.

10. Load Calculation

Cooling/Heating Load Calculation Factors

Factors contributing to cooling/heating load: walls, glass, occupants, etc.

Simple Cooling Capacity Calculation Table

10.3 Air Conditioner Selection

Required Calorie per Square Meter

Guideline for estimating calorie requirement based on area.

Capacity Selection Considerations

Factors influencing AC capacity selection like insulation and occupancy.

Rough Capacity Selection Method

Method for estimating required capacity with adjustments.

11. Cooling Capacity Coordination Guide

How to Read the Cooling Selection Guide

Instructions for using the chart to select unit size.

ANNEX 3 TROUBLESHOOTING

Troubleshooting Index

List of categories for troubleshooting.

1. Electric Parts

External Factors Check

Checking working power, voltage drop, and wire capacity.

Wire Thickness and Internal Checks

Required Wire Thickness

Table specifying wire gauge based on rated current.

Internal Factors Check

Checking insulation resistance of wires and compressor.

Component Testing

Running Capacitor Testing

Procedures for testing running capacitor earth and capacity.

Motor Fan Testing

Diagnosing motor fan issues via resistance and independent tests.

Electrical Component Checks

Thermostat Malfunction Checks

Identifying thermostat malfunctions like leaks or wiring errors.

Thermistor Testing

Procedure for testing thermistor continuity and resistance.

1.3 Compressor Trouble Diagnosis

1.3.1 Electrical Troubles

Diagnosing electrical issues: ground test, wiring, and OLP.

1.3.2 Mechanical Troubles

Compressor Not Starting

Diagnosing issues when the compressor doesn't start.

Poor Compression Diagnosis

Identifying and resolving poor compression problems.

Overcurrent During Operation

Troubleshooting overcurrent issues while the compressor runs.

2. Refrigerant System Troubleshooting

Initial Checks for Refrigerant System

Basic checks for refrigerant system issues.

Suction/Discharge Air Temperature Difference

Analyzing temperature differences for refrigerant problems.

Refrigerant Pressure and Temperature Analysis

Normal Pressure and Temperature Values

Typical pressure and temperature readings for normal operation.

Trouble Finding by Pressure/Temperature

Diagnosing issues based on pressure and temperature deviations.

Refrigerant System Symptoms and Actions

Shortage of Refrigerant

Symptoms and actions for refrigerant shortage.

Closing of Refrigerant System

Diagnosing and fixing blockages in the refrigerant system.

Refrigerant System Overcharge and Bad Compression

Overcharge Symptoms and Actions

Identifying and rectifying refrigerant overcharge issues.

Bad Compression Diagnosis

Methods to diagnose and address bad compressor compression.

Refrigerant System Summary and Precautions

Summary of Check Items by Cause

Table summarizing common refrigerant system causes and checks.

Repair Precautions

Safety and procedural guidelines for refrigerant system repairs.

3. Troubleshooting: Product Not Operating

Product Does Not Operate At All

Flowchart for diagnosing complete unit failure.

Troubleshooting: Room Fan Issues

Room Fan Does Not Operate At All

Flowchart for diagnosing room fan failure.

Troubleshooting: Compressor/Outdoor Fan Issues

Compressor or Outdoor Fan Does Not Operate At All

Flowchart for diagnosing compressor or outdoor fan failure.

Troubleshooting: Vane Operation Issues

Up/Down Vane Does Not Operate At All

Flowchart for diagnosing up/down vane operational failure.

Troubleshooting: Louver Operation Issues

Left/Right Louver Does Not Operate At All

Flowchart for diagnosing left/right louver operational failure.

Troubleshooting: Remote Control Issues

Function Setting by Remote Control is Disabled

Flowchart for diagnosing issues with remote control settings.

Troubleshooting: Cooling/Heating Conversion Issues

Cooling/Heating Conversion is Disabled

Flowchart for diagnosing failure in mode conversion.

4. Installation Fundamentals: Leakage/Freon

Case-1: Pipe Cutting Issues

Proper pipe cutting technique to prevent gas leaks.

Installation Fundamentals: Leakage/Freon

Case-2: Burr Removal Issues

Importance of removing pipe burrs after cutting.

Installation Fundamentals: Leakage/Freon

Case-3: Flaring Works Issues

Accurate sizing during flaring to prevent leaks.

Installation Fundamentals: Leakage/Freon

Case-4: Flare Nut Fastening Issues

Proper torque specifications for flare nut fastening.

5. Installation Fundamentals: Leakage/Drainage

Case-5: Indoor Unit Leveling & Drain Hose Connection

Ensuring proper indoor unit leveling and drain hose connection.

Installation Fundamentals: Leakage/Drainage

Case-6: Drain Hose Extending and Laying Issues

Correct methods for extending and laying drain hoses.

Installation Fundamentals: Leakage/Drainage

Case-7: Drain Piping and Ending Issues

Preventing upward drain hose and clogs for proper drainage.

Installation Fundamentals: Leakage/Drainage

Case-8: Insulation Work on Tubing Lines

Proper insulation of tubing connections and hidden parts.

Installation Fundamentals: Leakage/Drainage

Case-9: Tubing and Taping Against Waterdrops

Preventing water leaks using U-traps and proper taping.

Installation Fundamentals: Freon Shortage

Case-10: Tube Extending and Freon Adding Issues

Correct freon addition after extending tubing.

Installation Fundamentals: Cooling Capacity

Case-11: Split Unit Air Flow Spacing

Ensuring adequate spacing for split unit air intake and discharge.

Installation Fundamentals: Cooling Capacity

Case-12: Window Unit Air Flow Spacing

Ensuring adequate spacing for window unit air intake and discharge.

Installation Fundamentals: Cooling Capacity

Case-13: Outdoor Unit Installation and Awning

Proper outdoor unit installation and awning for airflow.

Installation Fundamentals: Cooling Capacity

Case-14: Crushed Tubes and Changed Tubes

Using correct tubes and bending tools to maintain cooling capacity.

Installation Fundamentals: Cooling Capacity

Case-15: Long Distance Tubings Issues

Recommended tubing distances and height differences.

Installation Fundamentals: Noise Issues

Case-16: Unstable Installation and Fittings

Ensuring stable installation and tight fittings to prevent noise.

Installation Fundamentals: Noise Issues

Case-17: Unstably Fixed Tubings

Securing surplus tubing to prevent vibration and noise.

Installation Fundamentals: Wiring Mistakes

Case-18: 3-Phase Power Line Wiring Issues

Correct wiring of 3-phase power lines and phase matching.

Installation Fundamentals: Wiring Mistakes

Case-19: Poor Electric Insulation Issues

Checking and ensuring proper cable insulation.

Installation Fundamentals: Bad Smells & Gases

Case-20: Drain Line Smells and Gases

Using drain traps to prevent smells and gases.

ANNEX 4: R407C REFRIGERANT

General Information on R407c

Properties and handling of R407c refrigerant.

R407c vs R22 Refrigerant Differences

Key differences in charging, composition, and leak detection.

ANNEX 5: INSTALLATION INSTRUCTION

Part 1: Wall-mounted Split Type Installation

Instructions for installing wall-mounted split type air conditioners.

INSTALLATION GUIDELINES

Refrigerant Characteristics

Temperature-pressure relationships and freon properties.

Tools Required for Installation

List of essential tools for installation.

2. Tools and Accessories Required

Essential Tools for Installation

Tools for assembly, measurement, and connection.

Installation Accessories

Various accessories used during the installation process.

3. Split Type Installation Procedures

3.1 Selecting the Best Location

Guidelines for choosing optimal indoor and outdoor unit locations.

3.2 Piping Length and Elevation Guidelines

Specifications for refrigerant pipe length and height difference.

Installation Plate and Wall Drilling

3.3 Fixing the Installation Plate

Procedures for mounting the indoor unit installation plate.

3.4 Drilling the Wall Hole

Steps for drilling the wall hole for piping connections.

3.5 Flaring Work and Piping Connection

Pipe Cutting and Burr Removal

Steps for preparing pipes, including cutting and deburring.

Flaring Work and Check

Performing flaring and verifying the flare quality.

Indoor Unit Piping Connection

3.5.2 Indoor Piping Connection Procedures

Routing and connecting indoor unit piping, drain hose, and cables.

Indoor Unit Installation and Piping to Drain Pipe

Mounting the indoor unit and connecting the drain hose.

Outdoor Unit Piping Connection

3.5.3 Outdoor Piping Connection Procedures

Connecting pipes and cables to the outdoor unit.

Cable Connection Between Units

3.6.1 Connecting Cable to Indoor Unit

Wiring the indoor unit to the control board.

Connecting Cable to Outdoor Unit

3.6.2 Connecting Cable to Outdoor Unit

Wiring the outdoor unit and installing circuit breakers.

Drainage and Piping Formation

3.7.1 Checking Drainage

Procedures for checking and forming drain piping.

3.7.2 Forming the Piping

Methods for routing and securing piping.

3.8 Air Purging Procedures

3.8.1 Air Purging Explanation

Importance of removing air and moisture from the system.

3.8.2 Vacuum Pump Purging

Steps for purging air using a vacuum pump.

Evacuation and Job Finishing

C. Evacuation Process

Connecting vacuum pump and evacuating the system.

D. Finishing the Job

Final steps: valve operation, leak checks, and system readiness.

Soap Water Method for Leak Detection

Using soap water to identify leaks in piping connections.

3.9 Test Running and Performance Evaluation

A. Remote Control Preparation

Preparing the remote control for test running.

B. Outdoor Unit Settlement

Securing the outdoor unit for stability during operation.

C. Performance Evaluation

Checking refrigerant charge and air temperatures.

PUMP DOWN Procedure

Procedure to collect refrigerant in the outdoor unit.

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