TE Connectivity CCS1 User Manual

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Application
Specification
114-94438 REV C1
18JUN2020
Class 1
VEHICLE CHARGE INLET CCS1
acc. IEC62196-3 / SAE J1772

TE Connectivity CCS1 Specifications

General

Brand	TE Connectivity
Model	CCS1
Category	Cables and connectors
Language	English

Summary

Wire Handling and Specifications

Wire Selection Criteria

Wire Preparation Procedures

Prescribed Cable Specifications

Required Application Tools

Crimped Contact Standards

Conductor Placement in Crimp Area

Crimp Data and Tolerances

Specifies crimp form, heights, and tolerances for various wire sizes.

Crimp Tool Positioning

Guides the correct positioning of the crimping tool for different wire sizes.

Cross-Sectional Crimp Requirements

Shape and Position Tolerances

Crimp Measurement Procedure

Details the measuring equipment and position for crimp height verification.

Assembly Instructions and Testing

Cable Exit Configurations

Safety and Handling Precautions

Covers high voltage application warnings and ESD safety requirements.

Detailed Assembly Steps

Provides sequential instructions for assembling the charge inlet.

End of Line Testing Procedures

Outlines the minimum electrical and mechanical tests required after assembly.