TE Connectivity CCS1 - Default Chapter; Table of Contents

114-94438 REV C1
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Content
1. SCOPE ...................................................................................................................................... 3
1.1. Content .................................................................................................................................................... 3
1.2. Processing Note ...................................................................................................................................... 3
2. APPLICABLE DOCUMENTS ................................................................................................... 4
2.1. TE Connectivity Documents .................................................................................................................... 4
3. WIRES....................................................................................................................................... 5
3.1. Assessment of the wires ......................................................................................................................... 5
3.2. Wire selection .......................................................................................................................................... 5
3.3. Wire preparation ...................................................................................................................................... 5
3.4. General Specifications of Prescribed Cables .......................................................................................... 5
4. APPLICATION TOOLS ............................................................................................................ 6
5. Requirements on the crimped contact ................................................................................. 7
5.1. Terms of pin contact ................................................................................................................................ 7
5.2. Conductor position .................................................................................................................................. 7
5.3. Crimp data for the wire crimp .................................................................................................................. 7
5.4. Crimpposition .......................................................................................................................................... 8
5.5. Cross sections ....................................................................................................................................... 10
5.6. Contact area .......................................................................................................................................... 10
5.7. Sealing Area .......................................................................................................................................... 10
5.8. Shape and position tolerances .............................................................................................................. 10
5.9. Measuring equipment and measuring position ...................................................................................... 11
6. ASSEMBLY INSTRUCTIONS ................................................................................................12
6.1. Assembly overview................................................................................................................................ 12
6.2. Assembly configuration cable exit ......................................................................................................... 12
6.3. Parts to order ........................................................................................................................................ 13
6.4. Security Advice ..................................................................................................................................... 14
6.5. Assembly Steps .................................................................................................................................... 15
6.6. End of Line Test .................................................................................................................................... 34