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Tecumseh AH5540E User Manual

Tecumseh AH5540E
120 pages
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Hermetic
Compressor
Service Handbook
Wholesale Distribution
North America

Table of Contents

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Tecumseh AH5540E Specifications

General IconGeneral
BrandTecumseh
ModelAH5540E
CategoryAir Compressor
LanguageEnglish

Summary

Handbook Purpose and Description

General Service Safety Precautions

Introduction

States the handbook's purpose to assist service personnel with Tecumseh hermetic compressors.

Trained Personnel Only

Stresses that servicing requires necessary knowledge, training, and equipment.

Terminal Venting and Electrocution

Details hazards and precautions to avoid injury from electrocution or terminal venting.

Refrigerants and Other Chemicals

Advises on protective measures when handling refrigerants and chemicals to prevent injury.

Compressor Removal

Outlines precautions for safely removing a compressor to prevent injury or death.

System Flushing, Purging, and Pressure Testing for Leaks

Details precautions for safe system purging and leak testing to prevent explosions.

System Charging

Provides safety precautions for system charging to prevent explosion or fire.

Prevention of Water-Utilizing System Explosions

Warns about explosion risks in water-utilizing systems and outlines necessary precautions.

Start Capacitor Overheating

Explains the hazard of start capacitor overheating and the need for checking.

System Evacuation

Advises on proper methods for system evacuation using a vacuum pump.

Follow the Labels

Highlights the importance of reading and following labels and markings on the product for safety.

Model and Application

Tecumseh Compressor Model Number Codes

Explains the coding system used for Tecumseh compressor model numbers.

Condensing Unit Model Number Codes

Details the coding system for Tecumseh condensing unit model numbers.

Serial Label Information

Describes the information found on compressor serial labels for identification.

Basic Application Information for Hermetic Compressors

Covers application specifics like evaporator temperatures and refrigerant compatibility.

Compressor Motor and Component

Single-phase Compressor Motor Types

Describes the four general types of single-phase motors used in compressors.

PSC Motor Starting

Explains the starting characteristics and influencing factors for PSC compressor motors.

Hermetic Compressor Thermal Protectors

Details the function and types of thermal protectors that protect compressor motors.

Compressor Motor Starting Relays

Explains the types and functions of motor starting relays used in compressors.

Selecting Capacitors

Guides on selecting appropriate capacitors, including bleeder resistors and substitution.

Identification of Terminal Pins

Illustrates and explains how to identify compressor terminal pins for various models.

Fuse and Circuit Breaker Sizing

Provides guidelines for sizing fuses and circuit breakers for compressor motor branch circuits.

Servicing

Introduction to Servicing

Introduces the chapter's focus on identifying and correcting compressor problems.

Think Safety...

Reinforces critical safety practices before commencing any servicing procedures.

Servicing or Troubleshooting Water-utilizing Systems: Preventing Explosions

Addresses specific safety concerns and procedures for water-utilizing systems.

Troubleshooting Chart

Offers a chart to correlate common complaints with possible causes and responses.

Identifying Compressor Electrical Problems

Details procedures for checking compressor electrical circuits and components.

Checking for Continuity and Proper Resistance

Explains how to check motor windings for continuity and resistance.

Checking for Other Electrical Problems in Single-phase Motors

Guides on checking thermal protectors, relays, and capacitors in single-phase motors.

Installation and Replacement

Compressor Tube Connections

Illustrates and explains standard discharge tubing arrangements and connection types.

Refrigerant Line Sizes

Provides recommended line sizes for various refrigerants based on capacity and velocity.

Service Valves

Explains the function and operation of rotolock service valves.

Processing the System

Outlines the essential steps for preparing a refrigeration system for operation.

System Cleanup and Compressor Replacement After Compressor Failure

Details procedures for cleaning systems and replacing compressors after motor failure.

Determine Extent of System Contamination

Provides guidelines to assess the level of system contamination after compressor failure.

Install Replacement Compressor and Components

Lists steps for installing a new compressor and associated components.

Evacuate the System

Explains proper methods for evacuating a refrigeration system to a deep vacuum.

Charge the System and Check the Pressure Drop

Guides on charging the system and checking pressure drop across the filter-drier.

Measure the Pressure Drop

Details how to measure pressure drop after system operation for filter-drier sizing verification.

Test for Acidity if Multiple Motor Failures Have Occurred

Advises on testing oil for acidity after multiple motor failures to ensure system cleanliness.

Monitor the System

Emphasizes system monitoring and repeated drier changes for cleanup success.

Replacing Compressors in Water-Utilizing Systems: Preventing Explosions

Addresses specific explosion risks when replacing compressors in water-utilizing systems.

Operation

Control of Liquid Refrigerant Migration to the Compressor During Shutdown

Explains how liquid refrigerant migrates to the compressor during shutdown and its effects.

Crankcase Heater Prevents Liquid Migration

Demonstrates the effect of a crankcase heater in preventing liquid refrigerant migration.

Crankcase Heaters

Discusses the types and functions of crankcase heaters for compressor protection.

Starting a System with Liquid Refrigerant in the Compressor

Provides guidelines for starting a system when liquid refrigerant is present in the compressor.

Control of Liquid Refrigerant Floodback to the Compressor During Operation

Details how liquid floodback occurs during operation and its impact on the compressor.

Accumulator Selection

Guides on selecting the correct size of suction accumulator based on system charge.

Internal Pressure Relief Valves

Explains the function of internal pressure relief valves in preventing high head pressures.

Appendix

The Basic Refrigeration Cycle

Explains the fundamental principles and components of a mechanical refrigeration cycle.

Example of a Tecumseh Hermetic Compressor

Provides a description of the internal parts and operation of a typical Tecumseh hermetic compressor.

Reciprocating Compressor

Shows an internal view of a typical air conditioning compressor, illustrating its components.

Capillary Tube Sizing

Offers suggested data for selecting capillary tube sizes for domestic and commercial refrigeration.

Approved Hermetic Compressor Oils

Lists approved and alternate compressor oils and their common uses in different compressor families.

Notes

A blank section for user notes.