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Teledyne 3010TA User Manual

Teledyne 3010TA
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Oxygen Analyzer Oxygen Analyzer
Oxygen Analyzer Oxygen Analyzer
Oxygen Analyzer
OPERATING INSTRUCTIONS
Model 3010TA
Trace Oxygen Analyzer
Flush Mount Control Unit, PN D-64596A*
NEC Type Analysis Unit, PN D-65478*
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS
MONITORING SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PER-
SIST FOR A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING.
BEFORE CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED
SUPERVISOR/MANAGER.
DANGER
P/N M65693
11/22/99
ECO:#99-0459

Table of Contents

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Teledyne 3010TA Specifications

General IconGeneral
TechnologyElectrochemical Sensor
Accuracy±1% of full scale
Resolution0.01 ppm
Measurement TypeTrace Oxygen
Range0-10 ppm to 0-25% O2
Response Time90% in less than 10 seconds
Operating Temperature0 to 45°C
Outputs4-20 mA, RS-232
Weight0.5 kg

Summary

Specific Model Information

Preface

Overview of Model 3010TA

General description of the 3010TA Trace Oxygen Analyzer, its architecture, and purpose.

Typical Applications of 3010TA

Lists common industrial applications for the 3010TA analyzer.

Model and Part Number Designations

Explains how model and part numbers identify specific analyzer configurations.

Part I: Control Unit

Control Unit Introduction

Introduces the Model 3010TA Analyzer Control Unit and its role within the system.

Control Unit Front Panel Overview

Details the front panel layout, including display, buttons, and access door for the Control Unit.

Control Unit Rear Panel Connections

Describes electrical connectors, inputs, and outputs on the rear panel of the Control Unit.

Control Unit Operational Theory

Electronics and Signal Processing

Explains the signal path from sensor to digital conversion within the Control Unit.

Temperature Control Mechanism

Describes the instrument's temperature control to prevent freezing in cold environments.

Control Unit Installation

Unpacking and Mounting the Control Unit

Covers unpacking procedures and mounting options like flush panel and rack mount.

Control Unit Electrical Connections

Details power, analog outputs, alarm, and communication connections on the rear panel.

Testing the Control Unit System

Outlines steps for testing the installed Control Unit and its interconnected Analysis Unit.

Control Unit Operation

Using Data Entry and Function Buttons

Explains navigation and data input using the analyzer's front panel buttons.

System Function and Subfunctions

Covers accessing system settings like Auto-Cal, password, logout, and self-test.

Zero and Span Calibration Functions

Details procedures for performing zero and span calibration of the analyzer.

Control Unit Maintenance

Control Unit Fuse Replacement

Provides instructions for replacing fuses in the Control Unit.

Control Unit Self Diagnostic Test

Explains how to initiate and interpret self-diagnostic test results for the Control Unit.

Control Unit Major Internal Components

Identifies key internal components within the Control Unit chassis.

Cleaning the Control Unit Exterior

Instructions for cleaning the outside surfaces of the Control Unit.

Part II: Analysis Unit

Analysis Unit Introduction

Introduces the Model 3010T Analysis Unit and its function as a remotely controlled instrument.

Analysis Unit Gas Connector Panel

Describes the gas inlet and outlet connections on the Analysis Unit's external panel.

Analysis Unit Electrical Connector Panel

Details power, fuse, and signal connections on the Analysis Unit's internal electrical panel.

Analysis Unit Operational Theory

Micro-Fuel Cell Sensor Principles

Explains the electrochemical principles of operation for the Micro-Fuel Cell sensor.

Anatomy of a Micro-Fuel Cell

Details the physical structure and components of the Micro-Fuel Cell transducer.

Electrochemical Reactions in Cell

Describes the chemical reactions that generate current in the Micro-Fuel Cell.

Cell Pressure and Calibration Characteristics

Discusses the effect of sample pressure and linear calibration curves for the cell.

Micro-Fuel Cell Classifications

Explains different cell classifications like Hydrogen Service and L-2C for specific applications.

Analysis Unit Sample System

Details the gas delivery system designed to transport sample gas to the cell.

Analysis Unit Installation

Unpacking and Mounting the Analysis Unit

Covers unpacking procedures and bulkhead mounting for the Analysis Unit.

Analysis Unit Gas Connector Panel Connections

Guides on connecting gas lines, including restrictor selection for different services.

Analysis Unit Electrical Connector Panel Connections

Details connections for voltage selector, power, fuses, and remote probe interfaces.

Analysis Unit Operation

Observing the Analysis Unit Flowmeter

Instructions on observing the flowmeter to monitor gas flow past the sensor.

Calibration Gases and Procedures for Analysis Unit

Discusses calibration gases and refers to Control Unit procedures for calibration.

Analysis Unit System Self Diagnostic Test

Details running and interpreting self-diagnostic tests for the Analysis Unit.

Analysis Unit Maintenance

Routine Maintenance and Major Components

Outlines routine checks and lists major components of the Analysis Unit.

Micro-Fuel Cell Replacement Procedure

Detailed steps for removing, storing, handling, and installing a new Micro-Fuel Cell.

Analysis Unit Fuse Replacement

Instructions for replacing fuses within the Analysis Unit's electrical panel.

Analysis Unit Self Diagnostic Test

Explains how to run and interpret self-diagnostic tests specific to the Analysis Unit.

Appendix

Models 3010TA Specifications

Provides detailed technical specifications for the Model 3010TA analyzers.

Recommended 2-Year Spare Parts List

Lists recommended spare parts for maintaining the instrument for two years.

Drawing List

Lists available outline, assembly, and wiring diagrams for the analyzer units.

Application Notes on Restrictors, Pressures, & Flow

Offers guidance on sample handling, pressures, and flow rate recommendations for analyzers.

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