November 2006
2 AL4000 Light Tower Part No. 833002 Rev A
OPERATOR’S MANUAL
To the Operator ................................................................................................................ 4
Safety Alert Symbols ........................................................................................................ 5
General Safety ............................................................................................................6-10
Receipt of Delivery Checklist.......................................................................................... 11
Transport & Towing......................................................................................................... 12
Setup ........................................................................................................................13-16
Operating Instructions................................................................................................17-21
Maintenance .............................................................................................................22-24
Specifications and Dimensions .................................................................................25-26
Torque Specifications ..................................................................................................... 27
Troubleshooting.........................................................................................................28-32
Warrranty ..................................................................................................................33-34
Serial Number Record ................................................................................................... 35
Model Number Identification ...........................................................................................36
Recomended Oil ............................................................................................................37
Wire Rope Replacement ...........................................................................................38-42
PARTS MANUAL
Wiring Diagrams.......................................................................................................44-50
General Information Parts Manual................................................................................... 52
Parts Ordering Information ............................................................................................. 53
Trailer Frame/Tongue/Outriggers ....................................................................................54
Fuel Tank ....................................................................................................................... 55
Axle Assembly................................................................................................................ 56
Cabinet Assembly .......................................................................................................... 58
Cabinet Assembly (Top & Doors) ................................................................................... 60
Cabinet Decals .............................................................................................................. 62
Tower Assembly ............................................................................................................. 63
4” Tower Section ............................................................................................................ 64
4” Tower Section (Sheave & Shim) ................................................................................. 65
3” Tower Section ............................................................................................................ 66
2” Tower Section ............................................................................................................ 67
Tower Crossarm Fixture ................................................................................................. 68
6” Round Tube................................................................................................................ 69
TABLE OF CONTENTS
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