Terex Fermec 760 - MASTER CYLINDER AND BRAKE ADJUSTMENT

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MASTER CYLINDER (2-wheel steer machines AGCO Axles)

Removal

NOTE :

There are two master cylinders, connected by

a balance tube and compensator valves. Removal of

one master cylinder is described here.

1. Park the machine on a level surface. Raise the

loader and lock the support strut to hold the

loader. Place blocks under the rear wells and

stop the engine.

2. Open the hood.

3. Inside the cab, remove the trim panels from around

the brake pedals to access the brake master

cylinders (1).

4. Remove the clevis pin (9) that fastens the clevis

(10) on to the master cylinder (1) to the brake

pedal.

5. Clamp the flexible hose (2) between the brake

reservoir and the inlet pipe assembly (3).

6. Release the hose clip (4) and pull the flexible

hose (2) from the inlet pipe assembly (3).

7. Disconnect the inlet unions (5) from BOTH

master cylinders (1).

8. Remove the inlet pipe assembly (3).

9. Disconnect the pipe (6) from the pressure port of

the master cylinder (1) to be removed.

10. Disconnect the balance pipe (7) from BOTH

master cylinders (1).

11. Remove the 2 nyloc nuts (8) and the master

cylinder (1).

Installation

NOTE :

The installation of the master cylinder is the

reverse of the removal.

1. Set the clearance of the master cylinder push

rod, so that when the brake pedal is against its

return. Stop the push rod does not pre-load the

brake master cylinder.

2. Replenish the brake reservoir with the correct

grade of fluid.

3.Adjust the brakes.

4.Purge air from the brake system.

CS98F513

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