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Terex Fermec 760 User Manual

Terex Fermec 760
116 pages
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This Training Manual is for Training Purposes Only. For Operation / Maintenance / Service,
proper manuals must be used for your Machine. Proper Manuals can be obtained thru your Dealer.
TEREX AMERICAS
SERVICE TRAINING
Contents
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Terex Fermec 760 Specifications

General IconGeneral
BrandTerex
ModelFermec 760
CategoryTractor
LanguageEnglish

Summary

SECTION 1 MACHINE SPECIFICATIONS

ENGINE SPECIFICATIONS

Details of the Perkins 1004.40T engine specifications.

ELECTRICAL SYSTEM COMPONENTS

Electrical system components and ratings.

CAB FEATURES

Features and comfort aspects of the machine's cabin.

MACHINE WEIGHT SPECIFICATIONS

Information on the maximum authorized weight.

TRANSMISSION SPECIFICATIONS

Details about the torque converter and gearbox.

AXLES AND TIRES

Information on axle types, tires, and wheel tightening torque.

BRAKES AND STEERING SYSTEMS

Details on service/parking brakes and steering systems.

SECTION 2 CAB CONTROLS & BASIC ELECTRICAL

FRONT DASH CONTROLS

Identification of controls on the front dash panel.

SIDE CONSOLE SWITCHES

Location and function of side console switches.

WIRING HARNESS DIAGRAM

Diagram illustrating the machine's wiring harness layout.

ELECTRICAL SCHEMATIC WIRE CODES

Color and circuit location codes for electrical schematics.

SECTION 3 ENGINE

ENGINE SPECIFICATIONS

Overview and technical details of the Perkins 1004.40T engine.

FUEL INJECTION PUMP TIMING

Steps for removing, refitting, and adjusting fuel pump timing.

BATTERY SERVICE AND TESTING

Procedures for battery installation, inspection, testing, and charging.

BATTERY DIAGNOSTIC TEST

Flowchart for diagnosing battery performance issues on the machine.

STARTER MOTOR SERVICE AND TESTING

Procedures for starter motor removal, installation, disassembly, assembly, and testing.

SECTION 4 TRANSMISSION

TRANSMISSION SCHEMATIC AND SPECIFICATIONS

Hydraulic schematic and service specifications for the transmission.

TRANSMISSION PRESSURE TESTS

Procedures for testing oil pump, clutch, and torque converter pressures.

TRANSMISSION TROUBLESHOOTING

Diagnostic steps for common transmission failures.

SECTION 5 BASIC HYDRAULIC SYSTEM

BASIC HYDRAULIC COMPONENTS

Overview of hydraulic system components and specifications.

HYDRAULIC CIRCUIT DESCRIPTIONS AND DIAGRAMS

Descriptions and diagrams of hydraulic circuits (TX760, Husco).

HYDRAULIC PRESSURE TESTS (HUSCO SYSTEM)

Procedures for testing hydraulic relief valves (MRV & URV).

HYDRAULIC RESERVOIR REMOVAL AND INSTALLATION

Steps for removing and installing the hydraulic reservoir.

CYLINDER LEAK DOWN RATES

Normal leak down rates for hydraulic cylinders.

SECTION 6 AXLES & STEERING

CARRARO REAR AXLE DESCRIPTION AND CHECKS

General description and routine checks for the Carraro rear axle.

CARRARO AXLE TROUBLESHOOTING

Troubleshooting common problems related to Carraro axles.

STEERING CONTROL VALVE OPERATION AND TESTS

Description, operation, and tests for steering control valves.

SECTION 7 BRAKES

SERVICE AND PARK BRAKE OPERATION CHECKS

Procedures to check the operation of service and parking brakes.

BRAKE SYSTEM BLEEDING AND FLUID CHECKS

Procedures for bleeding brakes and checking fluid levels.

MASTER CYLINDER AND BRAKE ADJUSTMENT

Removal, installation, and adjustment of the master cylinder and brakes.

BRAKE SYSTEM AIR PURGING

Procedures for manually and pressure-assisted air purging from the brake system.

PARK BRAKE ADJUSTMENT AND SWITCH ADJUSTMENT

Procedures for adjusting park brake and its switch.

SECTION 8 BACKHOE FUNCTIONS

DANFOSS BACKHOE CONTROL VALVE

Description of valves within the Danfoss backhoe control valve end module.

HUSCO HYDRAULIC CIRCUIT AND VALVE OPERATION

Description and operation of Husco hydraulic circuits and valves.

BACKHOE CONTROL LEVER ADJUSTMENT

Procedure for adjusting backhoe control levers and related specifications.

STABILIZER AND BOOM LATCH CABLE ADJUSTMENTS

Procedures for adjusting stabilizer controls and boom latch cable.

WEAR PAD ADJUSTMENTS (EXTERNAL AND INTERNAL)

Procedures for checking and adjusting wear pads on the dipperstick.

SECTION 9 LOADER FUNCTIONS

LOADER CONTROL VALVE DESCRIPTION AND SPECIFICATIONS

Description of the loader control valve and its specifications.

HUSCO LOADER VALVE DETAILS AND REPAIR KIT

Specifications and repair kit information for the Husco loader valve.

LOADER BEAM AND BUCKET CYLINDER REMOVAL/INSTALLATION

Steps for removing and installing loader beam and bucket cylinder.

LOADER BUCKET RETURN-TO-DIG ADJUSTMENT

Procedure for adjusting the loader bucket return-to-dig setting.

WELD-ON CUTTING EDGE REPLACEMENT

Procedure for replacing weld-on cutting edges for standard buckets.

SECTION 10 SCHEDULED MAINTENANCE

LUBRICANTS AND SERVICE INTERVALS

Table detailing lubricants and service intervals for various components.

GREASING POINTS IDENTIFICATION

Visual identification and list of greasing points and intervals.