Terex Genie TZ-50 - User Manual

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Revision History3
Serial Number Legend5
Safety Rules6
Table of Contents8
Specifi Cations15
Machine Specifi Cations15
Performance Specifi Cations16
Hydraulic Specifi Cations16
Manifold Component Specifi Cations17
Machine Torque Specifi Cations18
Hydraulic Hose and Fitting Torque Specifi Cations20
Scheduled Maintenance Procedures23
Pre-Delivery Preparation Report24
Maintenance Inspection Report27
Checklist a Procedures28
Inspect the Manuals and Decals28
Perform Pre-Operation Inspection29
Perform Function Tests29
Perform Engine Maintenance (if Equipped)29
Torque the Lug Bolts - Electric and Hydraulic Axles30
Torque the Lug Bolts - Mechanical Axle30
Perform Hitch Maintenance - Hydraulic Axle31
Perform Engine Maintenance (if Equipped)31
Perform 30 Day Service32
Perform Engine Maintenance (if Equipped)32
Grease the Turntable Rotation Bearing and Rotate Gear33
Perform Engine Maintenance (if Equipped)33
Checklist B Procedures34
Inspect the Batteries34
Inspect the Electrical Wiring35
Test the Manual Override36
Perform Hydraulic Oil Analysis38
Perform Axle Maintenance - Electric and Hydraulic Axles39
Service the Tongue Jack39
Inspect the Parking Brake40
Check the Wheel Bearings - Mechanical Axle42
Service the Hitch - Mechanical Axle42
Perform Axle Maintenance - Mechanical Axle43
Perform Engine Maintenance (if Equipped)44
Checklist C Procedures45
Grease the Platform Overload Mechanism (if Equipped)45
Test the Platform Overload System (if Equipped)45
Perform Axle Maintenance - Electric and Hydraulic Axles46
Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil47
Grease the Axle Wheel Bearings Mechanical Axle47
Adjust the Brakes - Mechanical Axle48
Checklist D Procedures50
Perform Axle Maintenance - Electric and Hydraulic Axles50
Check the Boom Wear Pads50
Replace the Hydraulic Tank Return Filter51
Check the Turntable Rotation Bearing Bolts52
Inspect for Turntable Bearing Wear53
Checklist E Procedures54
Test or Replace the Hydraulic Oil54
Perform Engine Maintenance (if Equipped)55
Platform Components58
Platform58
Platform Rotator58
Jib Boom Components60
Jib Boom60
Jib Boom Lift Cylinder62
Primary Boom Components64
Cable Track65
Primary Boom67
Primary Boom Lift Cylinder70
Platform Leveling Cylinders71
Secondary Boom Components74
Secondary Boom75
Secondary Boom Lift Cylinder77
Engine79
Fuse Replacement79
Ground Controls80
Level Sensor80
Hydraulic Pump84
Function Pump84
Manifolds86
Function Manifold Components86
Jib Manifold Components88
Drive Manifold Components (if Equipped)90
Valve Adjustments - Function Manifold92
Valve Coils94
Hydraulic Tank96
Axle Components97
Axle97
Trailer Components98
Hydraulic and Mechanical Brakes98
Parking Brake98
Outriggers99
Outrigger Components99
Outrigger Cylinder100
Platform Overload Components101
Platform Overload System101
Drive Components103
14-1 Drive Motor103
Drive Control Box104
Schematics105
Hydraulic Schematics105
Electrical Abbreviations Legend106
Limit Switch Legend109
Item109
Electrical Symbols Legend110
Hydraulic Symbols Legend112
Honda GX160 Engine Wiring Diagram113
Trailer Lighting Wiring Diagram - ANSI / CSA114
Trailer Lighting Wiring Diagram - Mechanical Axle, CE115
Trailer Lighting Wiring Diagram - Electric Axle, as116
Bl/Bk116
Bk/Wh116
Trailer Lighting Wiring Diagram - Hydraulic Axle, as117
Or/Wh117
Rd/Bk117
Ground Control Box Wiring Diagram - ANSI/CSA118
Rd/Wh118
Wh/Bk118
Platform Control Box Wiring Diagram - ANSI/CSA120
Ground Control Box Wiring Diagram - CE122
Platform Control Box Wiring Diagram - CE124
Platform Control Box Wiring Diagram - as125
Electrical Schematic - ANSI/CSA126
Electrical Schematic - CE132
Electrical Schematics - as135
Electrical Schematic - as138
Hydraulic Schematic144

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Terex Genie TZ-50 Specifications

General

Brand	Terex
Model	Genie TZ-50
Category	Boom Lifts
Language	English

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