Thermal Dynamics CE CutMaster 101 - Page 55

Manual 0-2992 A-7 APPENDIX
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
DWG No:
Sheet
of
SupersedesScale
Date:
Drawn: R eferences
DateByRevisionsRev
PCB No:
Assy No:
Inf ormatio n Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Re lease, Reproduction, or Distribution without Written Consent.
NOTE:
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Chk: App:
TITLE:
Last Modified:
Size
SCHEMATIC,
AC
42X1135
Tuesday, October 14, 2003
11
INDUSTRIAL PARK No. 2
W E ST LEBANON, NH 03784
603-298-5711
CM81/101 400/460V SYSTEM
Tuesday, May 15, 2001
15:05:29
T HE RMAL DYNAMICS
D
OUTPUT DIODE
ASSEMBLY
19X1757
THRU SCREW TERMINAL
PILOT
OUTPUT DIODE
ASSEMBLY
19X1757
E62
CHASSIS GND
COMP DESCRIPTION LOCATION
SEE CHART 1
D.Lilja
CURRENT
L1
DC COMMON DC COMMON
OUTPUT INDUCTOR
NOTES: UNLESS OTHERWISE SPECIFIED -
1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS
IS FOR REFERENCE ONLY
RE DRAWN-NO CHGS
05/07/03
SENSE
POWER OUTPUT BOARD ASSY 19X1914
04/10/03
04/04/03DAT
HAS
ECO 100864
ECO 100857
AA
AB
W1
L1
F1
F2
SW1
SW2
M1
M2
PS1
SOL1
T5
TS1
TS2
MAIN CONTACTOR
TEMP. SENSOR, IGBT HEATSINK
TEMP. SENSOR, INDUCTOR
OUTPUT INDUCTOR
MAIN TRANSFORMER
FAN, 4.5" 220VAC
PRESSURE SWITCH
GAS SOLENOID
SWITCH, ON/OFF
SWITCH, RUN/SET
FAN, 4.5" 220VAC
F4
D7
B2
B1
C1
F4
F4
C1
C1
D4
E1
F3
D1
1
5
J28
7
2
3
P40
2
18
PILOT BOARD
8
4
E62
17
8
1
E58
15
ASSY 19X1905
14
6
5
DC COM
ISENSE
+12VDC
J40
5
3
7
6
4
8
2
1
CSR
E35
WORK
T
O
R
C
H
E64
E64
DLL
E50B
E48B
E53B
E54B
E34B
E39B
E56B
E60B
E36 E57
E49 E45
E62
E35
E43
E64
E32
E61
E58E37
E50A
E48A
E53A
E54A
E56A
E60A
E34A
E39A
E63
E58
JUMPER
5
8
9
7
OK TO MOVE
(+)
(-)
LOGIC COMMON
(+)
(-)
ARC VOLTS (C&G)
(+)
(-)
TORCH SWITCH
(REPLACES CONNECTIONS
INTERFACE
Vo
5
4
6
1
7
2
3
8
18
17
19
20
13
10
16
14
9
15
12
11
P4
PLUGS INTO J27
ON MAIN BOARD
*
J1
J2
FROM J27 TO J14)
ALTERNATE 20-PIN HEADER
4
5
8
2
3
1
6
7
20-POSITION TERMINAL STRIP
5
4
3
6
5
4
1
7
2
3
8
6
19
13
7
10
16
14
9
15
12
11
18
17
18
17
19
20
13
10
16
14
9
15
12
11
8
2
1
20
J4
J3
4
5
2
3
8
1
6
7
4
5
8
3
2
7
OPTIONAL
1
19X2041
6
TORCH SW -
TORCH SW +
DC COMMON
+12VDC
CSR
P1
OK TO MOVE
+
AUTOMATION
-
+
-
AUTOMATION ADAPTER HARNESS
TORCH SWITCH
SC-11
P3
DC
GAS
AC
TEMP
(LED PCB 19X1604)
J14 P14
7
1
6
3
2
8
4
5
1
5
8
4
6
7
2
3
3
2
11
2
3
+
-
DC COMMON
DIVIDED OUTPUT
REMOTE CURRENT CONTROL
C&G
CPC
HOUSING
4
14
3
12
6
E3 E1
CSR Vo
}
}
}
}
19X1930 19X1929
400V
460V
ZERO-OHM
ZERO-OHM
115X465-2
R78
R29
4/10, 500V
21X186
F1 1/4A, 500V
21X183
0.9A, (RESETABLE)
115X465-2
X X X X X
X X X X X
CHART 1
X X X X X X X X X X
R30
TORROID INSTALLED
ON 400V CE ONLY
ECO 101 AD 05/07/03DLL
RAR OFF 3
Art # A -03600