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Thermal Dynamics
Welding System
CUTMASTER 39
Thermal Dynamics CUTMASTER 39 User Manual
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30
120
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Art # A-09431
PLASMA CUTTING SYSTEM
39
CUTMASTER
™
Rev
. AC Date:
February 24, 2010
Manual #
0-4976
Operating Features:
Service Manual
2
Table of Contents
Service Manual
1
Table of Contents
5
Section 1:General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System:introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Options and Accessories
18
Torch Specifications
18
Section 2 Torch:introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3: Installation
23
Unpacking
23
Lifting Options
23
Primary Input Power Connections
24
Gas Connections
25
Torch Connections
27
Section 4 System:operation
29
Product Features
29
Preparations for Operating
31
Sequence of Operation
35
Section 4 Torch:operation
37
01 Introduction
37
02 Functional Overview
37
03 Getting Started
37
04 Torch Parts Selection
37
05 Cut Quality
38
06 General Cutting Information
39
07 Hand Torch Operation
40
08 Recommended Cutting Speeds
43
09 Gouging
43
Section 5 System: Service
45
General Maintenance
45
Common Faults
50
Circuit Fault Isolation
50
Main Input and Internal Power Problems
51
Pilot Arc Problems
53
Main Arc Problems
54
Test Procedures
54
Anti-Static Handling Procedures
56
Parts Replacement - General Information
57
Major External Parts Replacement
57
Front Panel Parts Replacement
57
Rear Panel Parts Replacement
59
Right Side Internal Parts Replacement
60
Section 5 Torch:service
63
01 General Maintenance
63
02 Inspection and Replacement of Consumable Torch Parts
64
Section 6:Parts Lists
65
Introduction
65
Ordering Information
65
Replacement Assemblies
65
Power Supply Replacement Parts
65
Major External Replacement Parts
66
Front Panel Replacement Parts
67
Left Side Replacement Parts
68
Right Side Replacement Parts
69
Options and Accessories
70
Torch Consumables
71
Patent Information
72
Appendix 1: Sequence of Operation(Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Main Power Pc Board Layout
75
Appendix 4: Main Pc Board Wiring
76
Appendix 5: Torch Connector Diagram
77
Appendix 6: System Schematic
78
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Thermal Dynamics CUTMASTER 39 Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER 39
Category
Welding System
Language
English
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