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Thermal Dynamics
Welding System
152 CUTMASTER
Thermal Dynamics 152 CUTMASTER User Manual
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460
Art # A-08619_AB
600
PLASMA CUTTING SYSTEM
152
CUTMASTER
™
Rev
. AK
Date:
April 25, 2012
Manual #
0-4987
Operating Features:
Operating Manual
2
Table of Contents
Table of Contents
5
Section 1: General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch: Introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Primary Input Power Connections
23
Gas Connections
25
Section 3 Torch: Installation
27
01 Torch Connections
27
02 Setting up Mechanical Torch
27
Section 4 System: Operation
29
Front Panel Controls / Features
29
Preparations for Operation
30
Section 4 Torch: Operation
33
01 Torch Parts Selection
33
02 Cut Quality
34
03 General Cutting Information
34
T.02 Cut Quality
34
04 Hand Torch Operation
35
05 Gouging
38
T.05 Gouging
38
06 Mechanized Torch Operation
39
07 Parts Selection for SL100 Torch Cutting
41
08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip
42
09 Recommended Cutting Speeds for SL100 Torch with Shielded Tip
47
Patent Information
52
Section 5 System: Service
55
General Maintenance
55
Maintenance Schedule
56
Common Faults
56
Fault Indicator
57
Basic Troubleshooting Guide
58
Power Supply Basic Parts Replacement
60
Section 5 Torch: Service
63
01 General Maintenance
63
02 Inspection and Replacement of Consumable Torch Parts
64
Section 6: Parts Lists
65
Introduction
65
Ordering Information
65
Power Supply Replacement
65
Replacement Power Supply Parts
66
Options and Accessories
66
Replacement Parts for Hand Torch
67
Replacement Parts - for Machine Torches with Unshielded Leads
68
Replacement Shielded Machine Torch Leads Assemblies
70
Torch Consumable Parts (SL100)
71
Appendix 1: Sequence of Operation (Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Torch Pin - out Diagrams
75
Appendix 4: Torch Connection Diagrams
76
Appendix 5: System Schematic, 208/460V Units
78
Appendix 6: System Schematic, 600V Units
80
APPENDIX 7: Publication History
82
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Thermal Dynamics 152 CUTMASTER Specifications
General
Brand
Thermal Dynamics
Model
152 CUTMASTER
Category
Welding System
Language
English
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