What to do if FAULT and 85 PSI indicators are flashing on Thermal Dynamics Cutter due to internal error?
If the FAULT and 85 PSI indicators are flashing due to an internal error, turn the ON/OFF switch OFF and then back ON again. If that does not clear the fault, return the unit to an authorized service center for repair.
What causes Fault indicator flashing, 65 PSI indicator flashing on Thermal Dynamics CUTMASTER A120?
If the Fault indicator and the 65 PSI indicator are flashing, ensure the INPUT VOLTAGE SELECTION SWITCH is set to match the primary input voltage. Have a qualified person check the primary voltage to ensure it meets the unit requirements.
What to do if FAULT and 85 PSI indicators are flashing on my Thermal Dynamics Welding System?
If the FAULT and 85 PSI indicators are flashing, try turning the ON/OFF switch OFF and then back ON again. If that doesn't clear the fault, return the unit to an authorized service center.
What to do if fault and 85 PSI indicators are flashing on Thermal Dynamics Cutter?
If the fault and 85 PSI indicators are flashing, try the following: - Remove the shield cup from the torch and check the upper O-Ring position, correcting it if necessary. - Turn off the power supply, bleed down the system pressure, and remove the shield cup, tip, and starter cartridge. Check the starter cartridge lower end fitting for free movement, and replace it if it does not move freely. - Inspect the torch consumable parts and replace them if necessary. - Release the torch switch and reactivate it. If the issue persists, consider replacing the torch and leads or returning the unit to an authorized service center for repair.
What to do if GAS LED is off, and FAULT and MIN pressure indicators are flashing on Thermal Dynamics Cutter?
If the GAS LED is off, and the FAULT and MIN pressure indicators are flashing, take the following steps: - Connect the gas supply to the unit. - Turn on the gas supply. - Set the air supply inlet pressure to the unit to 120 psi. - Adjust the regulator to set the air pressure. If the problem continues, the unit may need to be returned to an authorized service center for repair.
What to do if ON / OFF Switch is ON but the A/C Indicator does not light on my Thermal Dynamics Welding System?
If the ON/OFF switch is ON but the A/C indicator doesn't light, first check if the primary power disconnect is in the OFF position and turn it ON. Then, have a qualified person check the primary fuses/breakers, and connect the unit to a known good primary power receptacle. Also, check the unit's internal fuse and replace it if blown; if it blows again, return the unit to an authorized service center.
Why is my Thermal Dynamics Welding System showing FAULT and 80 PSI indicators flashing with gas flow cycling ON and OFF?
If the FAULT and 80 PSI indicators are flashing and the gas flow is cycling ON and OFF, first hand-tighten the torch shield cup, being careful not to overtighten. Next, turn OFF the power supply and check for missing torch tip, electrode, or starter cartridge, installing any missing parts. Also, with the power off and system pressure bled down, check the torch start cartridge for free movement and replace if necessary.
What to do if Pilot arc is ON but cutting arc will not establish on Thermal Dynamics CUTMASTER A120?
If the pilot arc is ON but the cutting arc will not establish, ensure the work cable is securely connected to the workpiece. If it is connected, inspect the work cable and connector for any breaks and replace the cable if necessary.
What to do if fault indicator and 65 PSI indicator are flashing on Thermal Dynamics Cutter?
If the fault indicator and the 65 PSI indicator are flashing: - Set the INPUT VOLTAGE SELECTION SWITCH to match the primary input voltage. - Have a qualified person check the primary voltage to ensure it meets the unit requirements. If the issue continues, return the unit to an authorized service center for repair or replacement.
What to do if pilot arc is on but cutting arc will not establish on Thermal Dynamics Cutter?
If the pilot arc is on but the cutting arc will not establish: - Connect the work cable. - Replace the work cable. If the issue persists, return the unit to an authorized service center for repair.
General| Brand | Thermal Dynamics |
|---|---|
| Model | CUTMASTER A120 |
| Category | Welding System |
| Language | English |
Defines and explains the use of NOTE, CAUTION, and WARNING messages for clarity and safety.
Details critical safety measures for operating plasma arc equipment, covering hazards like electric shock and fumes.
Details torch configurations, models, and lead lengths available for different torch types.
Identifies and explains the function of each control and indicator on the power supply's front panel.
Covers setting gas pressure, selecting output levels, and details on cutting, post-flow, and shutdown procedures.
Explains how to operate machine and automated torches, including travel speed and piercing techniques.
Explains the procedure for performing standoff cutting using a hand torch, including grip and trigger use.
Outlines a schedule for performing general maintenance tasks on the power supply, with visual checks and cleaning.
Provides detailed daily, weekly, and six-month maintenance checks and procedures.
Lists common problems, their symptoms, and probable causes for troubleshooting.
Guides on inspecting and replacing consumable torch parts like shield cups, tips, starter cartridges, and electrodes.
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