EasyManua.ls Logo

Thermal Dynamics CUTMASTER A120 User Manual

Thermal Dynamics CUTMASTER A120
128 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
380-
400
Art # A-08955_AB
460
600
AUTOMATED PLASMA
CUTTING SYSTEM
A120
CUTMASTER
Rev. AO Date: Dec. 7, 2012 Manual # 0-4989
Operating Features:
Operating Manual

Table of Contents

Questions and Answers:

Thermal Dynamics CUTMASTER A120 Specifications

General IconGeneral
BrandThermal Dynamics
ModelCUTMASTER A120
CategoryWelding System
LanguageEnglish

Summary

General Information

Notes, Cautions, and Warnings

Defines and explains the use of NOTE, CAUTION, and WARNING messages for clarity and safety.

Important Safety Precautions

Details critical safety measures for operating plasma arc equipment, covering hazards like electric shock and fumes.

Statement of Warranty

Power Supply Specifications

Input Wiring Specifications

Torch Introduction

Specifications

Details torch configurations, models, and lead lengths available for different torch types.

Torch Ratings and Gas Requirements

System Installation

Primary Input Power Connections

Setting Up Automation or Machine Torch

System Operation

Front Panel Controls and Features

Identifies and explains the function of each control and indicator on the power supply's front panel.

Preparations for Operation

Cutting and Gouging Setup

Covers setting gas pressure, selecting output levels, and details on cutting, post-flow, and shutdown procedures.

Torch Operation

Machine and Automated Torch Operation

Explains how to operate machine and automated torches, including travel speed and piercing techniques.

Cut Quality

Hand Torch Operation

Standoff Cutting with Hand Torch

Explains the procedure for performing standoff cutting using a hand torch, including grip and trigger use.

Gouging

Recommended Cutting Speeds - Mild Steel (Exposed Tip)

Recommended Cutting Speeds - Stainless Steel (Exposed Tip)

Recommended Cutting Speeds - Mild Steel (Shielded Tip)

Recommended Cutting Speeds - Stainless Steel (Shielded Tip)

Recommended Cutting Speeds - Aluminum (Shielded Tip)

Recommended Cutting Speeds - Mild Steel 60A (Shielded Tip)

Recommended Cutting Speeds - Stainless Steel 60A (Shielded Tip)

Recommended Cutting Speeds - Aluminum 60A (Shielded Tip)

Recommended Cutting Speeds - Mild Steel 80A (Shielded Tip)

Recommended Cutting Speeds - Aluminum 80A (Shielded Tip)

Recommended Cutting Speeds - Mild Steel 100A (Shielded Tip)

Recommended Cutting Speeds - Mild Steel 120A (Shielded Tip)

System Service and Maintenance

General Maintenance Schedule

Outlines a schedule for performing general maintenance tasks on the power supply, with visual checks and cleaning.

Maintenance Schedule Details

Provides detailed daily, weekly, and six-month maintenance checks and procedures.

Common Faults and Causes

Lists common problems, their symptoms, and probable causes for troubleshooting.

Fault Indicator System

Basic Troubleshooting Guide

Power Supply Parts Replacement

Torch Service and Maintenance

Consumable Torch Parts

Inspection and Replacement Procedures

Guides on inspecting and replacing consumable torch parts like shield cups, tips, starter cartridges, and electrodes.

Torch Consumable Parts

Related product manuals