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Thermal Dynamics CUTMASTER 81 User Manual

Thermal Dynamics CUTMASTER 81
63 pages
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PLASMA CUTTING SYSTEM
81
CUTMASTER
Rev. AB.01 Date: March 14, 2007 Manual # 0-2956
Operating Features:
A-04517
Operating Manual
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Thermal Dynamics CUTMASTER 81 Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Current Range20 - 80 A
Duty Cycle60% at 80 A
Open Circuit Voltage (OCV)300 V
Gas TypeAir
Cooling MethodAir
Input Phase1 or 3

Summary

Operating Manual

Cutmaster 81 Plasma Cutting System Overview

Overview of the Cutmaster 81 plasma cutting system.

Warnings and Disclaimers

Section 1: General Information

Important Safety Precautions

Crucial safety guidelines for operating and maintaining plasma arc equipment.

Gases and Fumes Safety

Safety guidelines for handling hazardous gases and fumes during plasma cutting.

Electric Shock Safety

Precautions related to high voltage electrical energy in plasma arc processes.

Plasma Arc Rays Safety

Protecting eyes and skin from intense UV and IR light from plasma arcs.

Fire and Explosion Safety

Preventing fire and explosion hazards associated with plasma cutting.

Noise Exposure Safety

Guidelines for protecting hearing from loud noise levels.

Section 2: Introduction

Power Supply Specifications

Technical specifications for the CutMaster 81 power supply, including input power and duty cycle.

Input Wiring Specifications

Required input voltage, frequency, power input, current input, and suggested wire/fuse sizes.

Power Supply Features

Identifies and illustrates key features and components of the plasma cutting power supply.

Section 3: Installation

Primary Input Power Connections

Instructions for connecting the power supply to different voltage input sources.

Section 4: Operation

Front Panel Controls and Indicators

Detailed explanation of the power supply's front panel controls, indicators, and their functions.

Preparations For Operating

Steps to perform before starting each operating session for safe and effective use.

Setting Operating Pressure

Procedure for setting the correct gas pressure using the control knob.

Select Current Output Level

Setting the desired output current for drag or standoff cutting.

Section 5: Service

General Maintenance

Routine maintenance tasks to ensure optimal performance and longevity of the unit.

Common Faults and Causes

Lists common operational faults and their potential causes for troubleshooting.

Basic Troubleshooting Guide

A guide to help determine likely causes for system symptoms and perform remedies.

Power Supply Basic Parts Replacement

Procedures for basic parts replacement, including cover removal and fuse replacement.

Appendix 3: Maintenance Schedule

Maintenance Check Schedule

Schedule for daily, weekly, and semi-annual maintenance checks and procedures.

Appendix 6: System Schematic, 208/230 Volt Units

208/230 Volt System Schematic

Detailed system schematic for 208/230 volt plasma cutting units.

Appendix 7: System Schematic, 400/460-Volt Units

400/460 Volt System Schematic

Detailed system schematic for 400/460-volt plasma cutting units.

Appendix 8: System Schematic, 600 Volt Units

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