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Thermal Dynamics
Welding System
CUTMASTER A40
Thermal Dynamics CUTMASTER A40 User Manual
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60%
Duty
Cycle
40
380-
400
Art # A-08838_AB
600
v
460
v
AUTOMA
TED PLASMA
CUTTING SYSTEM
A40
CUTMASTER
™
Rev
. AL Date:
Aug. 20, 2012
Manual #
0-4978
Operating Features:
Operating Manual
2
Table of Contents
Table of Contents
5
Section 1: General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch: Introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Power Supply Location and Mounting
23
Opening the Contactor Cover
23
Primary Input Power Connections
24
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 CNC Connection
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch: Operation
35
01 Machine and Automated Torch Operation
35
02 Automation Torch Parts Selection
36
03 Machine and Hand Torch Parts Selection
37
04 Cut Quality
37
05 General Cutting Information
38
06 Hand Torch Operation
39
07 Gouging
42
08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
44
09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
56
Patent Information
68
Section 5 System: Service
71
General Maintenance
71
Maintenance Schedule
72
Common Faults
72
Fault Indicator
73
Basic Troubleshooting Guide
74
Circuit Fault Isolation
76
Section 5 Torch: Service
79
01 General Maintenance
79
02 Inspection and Replacement of Consumable Torch Parts
80
Section 6: Parts Lists
81
Introduction
81
Ordering Information
81
Power Supply Replacement
81
Replacement Power Supply Parts
82
Options and Accessories
82
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
84
Torch Consumable Parts (SL100 SV) Automation
86
Torch Consumable Parts Manual (Sl60)Torch
88
Replacement Parts for Hand Torch
89
Appendix 1: Sequence of Operation (Block Diagram
91
Appendix 2: Data Tag Information
92
Appendix 3: Torch Pin - out Diagrams
93
Appendix 4: Torch Connection Diagrams
95
Appendix 5: System Schematic, 208/460V Units
98
Appendix 6: System Schematic, 400V/600V Units
100
Appendix 7: Raw Arc Voltage
102
Appendix 8: Publication History
106
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Thermal Dynamics CUTMASTER A40 Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER A40
Category
Welding System
Language
English
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