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Welding System
A80 CUTMASTER
Thermal Dynamics A80 CUTMASTER User Manual
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Art # A-08954_AB
380-
400
208-
230
600
460
AUTOMA
TED PLASMA
CUTTING SYSTEM
A80
CUTMASTER
™
Rev
. AJ Date:
June 22, 2011
Manual #
0-4985
Operating Features:
Operating Manual
2
Table of Contents
Table of Contents
5
General Information
7
Important Safety Precautions
7
Notes, Cautions and Warnings
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
11
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch: Introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Power Supply Location and Mounting
23
Primary Input Power Connections
23
Gas Connections
26
Section 3 Torch: Installation
29
01 Torch Connections
29
02 CNC Connection
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Section 4 Torch: Operation
35
01 Machine and Automated Torch Operation
35
02 Automation Torch Parts Selection
36
03 Machine and Hand Torch Parts Selection
36
04 Cut Quality
37
T.04 Cut Quality
37
05 General Cutting Information
38
06 Hand Torch Operation
39
07 Gouging 4T-8
42
T.07 Gouging
42
T.08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
44
T.09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
66
Patent Information
85
Section 5 System: Service
87
General Maintenance
87
Maintenance Schedule
88
Common Faults
88
Fault Indicator
89
Basic Troubleshooting Guide
90
Section 5 Torch: Service
95
01 General Maintenance
95
02 Inspection and Replacement of Consumable Torch Parts
96
Parts Lists
97
Introduction
97
Section 6 Parts Lists
97
Ordering Information
97
Power Supply Replacement
97
Replacement Power Supply Parts
98
Options and Accessories
98
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
100
Torch Consumable Parts (SL100 SV)
102
Replacement Parts for Hand Torch
103
Appendix 1: Sequence of Operation (Block Diagram
105
Appendix 2: Data Tag Information
106
Appendix 3: Torch Pin - out Diagrams
107
Appendix 4: Torch Connection Diagrams
108
Appendix 5: System Schematic, 208/460V Units
110
Appendix 6: System Schematic, 400V/600V Units
112
Appendix 7: Raw Arc Voltage
114
Appendix 8: Publication History
116
4
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Thermal Dynamics A80 CUTMASTER Specifications
General
Brand
Thermal Dynamics
Model
A80 CUTMASTER
Category
Welding System
Language
English
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