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Thermal Dynamics A80 CUTMASTER User Manual

Thermal Dynamics A80 CUTMASTER
116 pages
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Art # A-08954_AB
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AUTOMATED PLASMA
CUTTING SYSTEM
A80
CUTMASTER
Rev. AJ Date: June 22, 2011 Manual # 0-4985
Operating Features:
Operating Manual

Table of Contents

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Thermal Dynamics A80 CUTMASTER Specifications

General IconGeneral
BrandThermal Dynamics
ModelA80 CUTMASTER
CategoryWelding System
LanguageEnglish

Summary

WARNINGS

SECTION 1: GENERAL INFORMATION

1.02 Important Safety Precautions

Covers hazards like electric shock, gases, fumes, fire, and explosion.

1.05 Precautions De Securite Importantes

Covers health risks, electric shock, fire, and explosion hazards.

1.08 Statement of Warranty

Outlines the limited warranty terms, coverage, and duration for the product.

SECTION 2 SYSTEM: INTRODUCTION

2.04 Power Supply Specifications

Details input power, output current, duty cycle, and dimensions of the power supply.

2.05 Input Wiring Specifications

Provides specifications for input cable wiring requirements and suggested sizes.

SECTION 2 TORCH: INTRODUCTION

2T.03 Specifications

Details torch configurations (automation, machine, hand) and lead lengths.

SECTION 3 SYSTEM: INSTALLATION

3.03 Power Supply location and Mounting

Guidance on selecting a location and mounting the power supply securely using rails.

3.04 Primary Input Power Connections

Instructions and cautions for connecting the primary input power to the unit.

3.05 Gas Connections

Procedures for connecting the compressed air or high pressure gas supply.

SECTION 3 TORCH: INSTALLATION

3T.01Torch Connections

Instructions for connecting the torch to the power supply and checking air quality.

3T.03 Setting Up Automation or Machine Torch

Steps for mounting and aligning the automation or machine torch assembly.

SECTION 4 SYSTEM: OPERATION

4.01 Front Panel Controls / Features

Identifies and explains the function of each control and indicator on the front panel.

4.02 Preparations for Operation

Steps for preparing the system for operation, including torch connection and air source.

Gas Pressure Settings

Provides gas pressure settings for standoff and drag cutting based on leads length.

SECTION 4 TORCH: OPERATION

4T.08 Recommended Cutting Speeds for Machine and Automated Torches With Exposed Tip

Provides recommended cutting speeds and parameters for exposed tip torches.

4T.09 Recommended Cutting Speeds for Machine and Automated Torches With Shielded Tip

Provides recommended cutting speeds and parameters for shielded tip torches.

SECTION 5 SYSTEM: SERVICE

5.03 Common Faults

Lists common problems, their potential causes, and troubleshooting steps.

5.04 Fault Indicator

Explains how to interpret fault indicators and their corresponding error codes.

5.05 Basic Troubleshooting Guide

Provides a guide to troubleshoot common issues based on symptoms and possible causes.

SECTION 5 TORCH: SERVICE

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