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CUTMASTER A80

Manual 0-4985 5-1 SERVICE

SECTION 5 SYSTEM:

SERVICE

5.01 General Maintenance

Warning!

Disconnect input power before maintaining.

Each Use

Visual check of

torch tip and electrode

Weekly

Visually inspect the torch body tip,

electrode, start cartridge and shield cup

Visually inspect the

cables and leads.

Replace as needed

3 Months

Clean

exterior

of power supply

6 Months

Replace all

broken parts

Visually check and

Carefully clean the

interior

Maintain more often

if used under severe

conditions

Art # A-07938_AB

Table of Contents5
General Information7
Important Safety Precautions7
Notes, Cautions and Warnings7
Publications8
Note, Attention Et Avertissement9
Precautions de Securite Importantes9
Documents de Reference11
Declaration of Conformity12
Statement of Warranty13
Section 2 System: Introduction15
- How to Use this Manual15
- Equipment Identification15
- Receipt of Equipment15
- Power Supply Specifications16
- Input Wiring Specifications17
- Power Supply Features18
Section 2 Torch: Introduction19
- 01 Scope of Manual19
- 02 General Description19
- 03 Specifications19
- 04 Options and Accessories20
- 05 Introduction to Plasma20
Section 3 System: Installation23
- Unpacking23
- Lifting Options23
- Power Supply Location and Mounting23
- Primary Input Power Connections23
- Gas Connections26
Section 3 Torch: Installation29
- 01 Torch Connections29
- 02 CNC Connection29
Section 4 System: Operation31
- Front Panel Controls / Features31
- Preparations for Operation32
Section 4 Torch: Operation35
- 01 Machine and Automated Torch Operation35
- 02 Automation Torch Parts Selection36
- 03 Machine and Hand Torch Parts Selection36
- 04 Cut Quality37
- T.04 Cut Quality37
- 05 General Cutting Information38
- 06 Hand Torch Operation39
- 07 Gouging 4T-842
Patent Information85
Section 5 System: Service87
- General Maintenance87
- Maintenance Schedule88
- Common Faults88
- Fault Indicator89
- Basic Troubleshooting Guide90
Section 5 Torch: Service95
- 01 General Maintenance95
- 02 Inspection and Replacement of Consumable Torch Parts96
  - Parts Lists97
- Introduction97
- Section 6 Parts Lists97
- Ordering Information97
- Power Supply Replacement97
- Replacement Power Supply Parts98
- Options and Accessories98
- Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)100
- Torch Consumable Parts (SL100 SV)102
- Replacement Parts for Hand Torch103
Appendix 1: Sequence of Operation (Block Diagram105
Appendix 2: Data Tag Information106
Appendix 3: Torch Pin - out Diagrams107
Appendix 4: Torch Connection Diagrams108
Appendix 5: System Schematic, 208/460V Units110
Appendix 6: System Schematic, 400V/600V Units112
Appendix 7: Raw Arc Voltage114
Appendix 8: Publication History116

Brand	Thermal Dynamics
Model	A80 CUTMASTER
Category	Welding System
Language	English

Thermal Dynamics A80 CUTMASTER User Manual

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Thermal Dynamics A80 CUTMASTER Specifications

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