Thermal Dynamics CutMaster 38 - User Manual

30
120
208-
230
PLASMA CUTTING SYSTEM
38
CUTMASTER
™
Operating Manual
Rev. AA.01 Date: October 20, 2006 Manual # 0-2888
Operating Features:
A-03286

Summary

SECTION 1: GENERAL INFORMATION

1.01 Notes, Cautions and Warnings

Defines the meaning of NOTE, CAUTION, and WARNING symbols used in the manual.

1.02 Important Safety Precautions

Crucial safety guidelines for operating plasma arc cutting equipment, covering hazards like gases, shock, and rays.

1.03 Publications

1.04 Declaration of Conformity

1.05 Statement of Warranty

SECTION 2: SPECIFICATIONS

CutMaster 38 Power Supply Specifications

Details electrical and operational specifications for the power supply unit, including input voltage and duty cycle.

SL 60 Torch Gas Requirements

Specifies required gas type, pressure, and flow rate for the SL60 torch.

Electrical Requirements

Extension Cords

Options and Accessories

Torch Specifications

SECTION 3: INSTALLATION

3.01 Unpacking

Instructions for unpacking the equipment and verifying all items are present and undamaged.

3.02 Lifting Options

Guidelines and warnings for safely lifting and moving the power supply unit during installation.

3.03 Primary Input Power Connections

3.04 Gas Connections

3.05 Torch Connections

SECTION 4: OPERATION

4.01 Product Features

Overview of the main features and components of the plasma cutting system.

B. Control Panel

Details the functions of each control on the power supply's front panel, including switches and indicators.

4.02 Preparations For Operating

4.03 Sequence of Operation

SECTION 5: SERVICE

5.01 General Maintenance

Routine maintenance procedures, including checking consumables and filter elements.

5.02 Common Faults

5.03 Basic Troubleshooting Guide

SECTION 6: PARTS LISTS

6.01 Introduction

Explains the breakdown of replaceable components and return procedures.

6.02 Ordering Information

Instructions on how to order replacement parts, including necessary information.

6.03 Replacement Assemblies

Lists the main assemblies included with a replacement power supply unit.

6.04 Power Supply Replacement Parts

Details specific replacement parts available for the power supply unit with catalog numbers.

6.05 Options and Accessories

6.06 Torch Consumables

APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

APPENDIX 2: DATA TAG INFORMATION

APPENDIX 3: SYSTEM SCHEMATIC

Thermal Dynamics CutMaster 38 Specifications

General

Brand	Thermal Dynamics
Model	CutMaster 38
Category	Welding System
Language	English