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Thermal Dynamics CUTMASTER User Manual

Thermal Dynamics CUTMASTER
82 pages
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A-08622
380-
400
40mm
380-
400
35mm
100
AMP
120
AMP
PLASMA CUTTING SYSTEM
40mm
CUTMASTER
Rev. AA Date: October 30, 2008 Manual # 0-5118
Operating Features:
Operating Manual
35mm

Table of Contents

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Questions and Answers:

Thermal Dynamics CUTMASTER Specifications

General IconGeneral
BrandThermal Dynamics
ModelCUTMASTER
CategoryWelding System
LanguageEnglish

Summary

General Information

Notes, Cautions, and Warnings

Explains how notes, cautions, and warnings are used to highlight information.

Important Safety Precautions

Details critical safety warnings for operation and maintenance.

Important Safety Precautions (French)

Details critical safety warnings for operation and maintenance.

Noise Hazards and Protection

Discusses potential hearing loss from noise and protective measures.

Plasma Arc Ray Protection

Details protection needed against plasma arc rays and eye/skin hazards.

System Installation

Primary Input Power Connections

Details input power cable requirements and circuit protection for 3-phase input.

Gas Connections

Explains how to connect compressed air or high-pressure cylinders.

Torch Installation

Torch Connections to Power Supply

Details how to connect the SL100 torch to the power supply.

System Operation

Front Panel Controls and Features

Identifies and explains the function of each control on the front panel.

Preparations for Operation

Outlines pre-operation checks including torch, power, air, and work cable.

Cutting Operation Modes

Explains RUN, RAPID AUTO RESTART, and LATCH modes.

Torch Operation

Torch Parts Selection

Explains how to select and change torch parts based on operation type.

Hand Torch Operation

Details how to hold and operate the hand torch.

SL100 Torch Cutting Parts Selection

Details specific torch parts for various cutting and gouging operations.

SL100 Exposed Tip Cutting Speeds

Provides recommended cutting speeds for Mild Steel, Stainless Steel, and Aluminum.

SL100 Shielded Tip Cutting Speeds

Provides recommended cutting speeds for Mild Steel, Stainless Steel, and Aluminum.

System Service and Maintenance

General Maintenance Schedule

Provides a schedule for visual checks and cleaning of the system.

Detailed Maintenance Schedule

Outlines daily, weekly, and six-month maintenance tasks.

Common Faults and Causes

Lists common problems, their likely causes, and troubleshooting actions.

Fault Indicator System

Explains how to interpret fault indicators and their associated causes.

Basic Troubleshooting Guide

Provides a guide for diagnosing and resolving common operational issues.

Torch Service and Maintenance

General Torch Maintenance

Covers cleaning and lubrication for the torch head and connectors.

Consumable Torch Parts Inspection/Replacement

Guides on inspecting and replacing consumable parts like cups, tips, and electrodes.

Parts Lists

SL100 Torch Consumable Parts

Illustrates and lists consumable parts for the SL100 torch.

Sequence of Operation Block Diagram

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