What does it mean when the FAULT and 90 PSI indicators are flashing on my Thermal Dynamics Welding System?
If the FAULT and 90 PSI indicators are flashing, it indicates an internal error. Try turning the ON/OFF switch OFF and then back ON again.
What to do if Thermal Dynamics Cutter pilot arc is on but cutting arc will not establish?
If the pilot arc is on but the cutting arc won't establish on your Thermal Dynamics Cutter, try these solutions: * Ensure the work cable is properly connected to the workpiece. * If the work cable is connected, inspect it for any breaks and replace it if necessary.
How to fix the FAULT & 80 PSI indicators flashing and gas flow cycling on and off on my Thermal Dynamics CUTMASTER Welding System?
If the FAULT & 80 PSI indicators are flashing and the gas flow is cycling on and off, first, check if the torch shield cup is loose and tighten it by hand, being careful not to overtighten. Also, verify that the torch tip, electrode, or starter cartridge are not missing; if they are, turn off the power supply, remove the shield cup, and install the missing parts. Another potential cause is a stuck torch start cartridge; in this case, turn off the power supply, bleed down the system pressure, remove the shield cup, tip, and start cartridge, and check the start cartridge lower end fitting for free movement, replacing it if it does not move freely.
What to do if Thermal Dynamics Cutter TEMPERATURE indicator is on and FAULT indicator is flashing?
If the TEMPERATURE indicator is on and the FAULT indicator is flashing on your Thermal Dynamics Cutter, consider the following: * Ensure that air flow through or around the unit is not obstructed. Refer to clearance information in section 2.04. * Allow the unit to cool down if the duty cycle has been exceeded.
What to do if Thermal Dynamics Cutter GAS LED is off, and FAULT and MIN pressure indicators are flashing?
If the GAS LED is off, and the FAULT and MIN pressure indicators are flashing on your Thermal Dynamics Cutter, you can try the following steps: * Connect the gas supply to the unit. * Turn on the gas supply. * Set the air supply inlet pressure to the unit to 120 psi. * Adjust the regulator to set the air pressure - see section 4.02.
What to do if the ON / OFF switch is on, but the A/C Indicator does not light on my Thermal Dynamics CUTMASTER Welding System?
If the ON/OFF switch is on but the A/C Indicator doesn't light, first, check if the primary power disconnect is in the OFF position and turn it ON. Then, have a qualified person check the primary fuses or breakers. You can also try connecting the unit to a known good primary power receptacle.
What to do if the GAS indicator is off and FAULT and MIN pressure indicators are flashing on my Thermal Dynamics CUTMASTER?
If the GAS indicator is off, and the FAULT and MIN pressure indicators are flashing, it could be due to several reasons: * The gas supply might not be connected; ensure it is properly connected. * The gas supply might not be turned on; make sure to turn it on. * The gas supply pressure could be too low; set the air supply inlet pressure to 120 psi.
How to fix a flashing fault indicator and 65 PSI indicator on Thermal Dynamics CUTMASTER Welding System?
If the fault indicator and the 65 PSI indicator are flashing, it could be due to: * Improper Input Voltage. Check for proper primary input voltage. * A primary input voltage problem. Have a qualified person check the primary voltage to ensure it meets the unit requirements.
Why is the TEMPERATURE indicator on and the FAULT indicator flashing on my Thermal Dynamics Welding System?
If the TEMPERATURE indicator is on and the FAULT indicator is flashing, this could be because: * Air flow through or around the unit is obstructed. * The duty cycle of the unit has been exceeded. Allow the unit to cool.
What to do if FAULT and 70 PSI indicators are flashing on my Thermal Dynamics Welding System?
If the FAULT and 70 PSI indicators are flashing, it could be due to the following: * The shield cup might be loose. Hand tighten the shield cup until it is snug. * The torch might not be properly connected to the power supply. Ensure the torch ATC is securely fastened to the unit. * There could be a problem in the torch and leads PIP circuit, consider replacing the torch and leads.
General| Brand | Thermal Dynamics |
|---|---|
| Model | CUTMASTER |
| Category | Welding System |
| Language | English |
Explains how notes, cautions, and warnings are used to highlight information.
Details critical safety warnings for operation and maintenance.
Details critical safety warnings for operation and maintenance.
Discusses potential hearing loss from noise and protective measures.
Details protection needed against plasma arc rays and eye/skin hazards.
Details input power cable requirements and circuit protection for 3-phase input.
Explains how to connect compressed air or high-pressure cylinders.
Details how to connect the SL100 torch to the power supply.
Identifies and explains the function of each control on the front panel.
Outlines pre-operation checks including torch, power, air, and work cable.
Explains RUN, RAPID AUTO RESTART, and LATCH modes.
Explains how to select and change torch parts based on operation type.
Details how to hold and operate the hand torch.
Details specific torch parts for various cutting and gouging operations.
Provides recommended cutting speeds for Mild Steel, Stainless Steel, and Aluminum.
Provides recommended cutting speeds for Mild Steel, Stainless Steel, and Aluminum.
Provides a schedule for visual checks and cleaning of the system.
Outlines daily, weekly, and six-month maintenance tasks.
Lists common problems, their likely causes, and troubleshooting actions.
Explains how to interpret fault indicators and their associated causes.
Provides a guide for diagnosing and resolving common operational issues.
Covers cleaning and lubrication for the torch head and connectors.
Guides on inspecting and replacing consumable parts like cups, tips, and electrodes.
Illustrates and lists consumable parts for the SL100 torch.
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