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Cutmaster 82
Thermal Dynamics Cutmaster 82 User Manual
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Art # A-08839_AB
600
v
460
400
v
v
PLASMA CUTTING SYSTEM
82
CUTMASTER
™
Rev
. AH Date:
May 29, 2009
Manual #
0-4980
Operating Features:
Service Manual
2
Table of Contents
Service Manual
1
Table of Contents
5
Section 1:General Information
9
Notes, Cautions and Warnings
9
Important Safety Precautions
9
Publications
10
Note, Attention Et Avertissement
11
Precautions de Securite Importantes
11
Documents de Reference
13
Declaration of Conformity
14
Statement of Warranty
15
Section 2 System:introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
17
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Section 2 Torch:introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Options and Accessories
22
05 Introduction to Plasma
22
Section 3 System: Installation
25
Unpacking
25
Lifting Options
25
Primary Input Power Connections
26
Gas Connections
28
Section 3 Torch: Installation
31
01 Torch Connections
31
02 Setting up Mechanical Torch
31
Section 4 System: Operation
33
Front Panel Controls / Features
33
Preparations for Operation
34
Section 4 Torch:operation
37
01 Torch Parts Selection
37
02 Cut Quality
38
03 General Cutting Information
38
T.02 Cut Quality
38
04 Hand Torch Operation
39
05 Gouging
43
T.05 Gouging
43
06 Mechanized Torch Operation
44
07 Parts Selection for Manual and Mechanized Torch Cutting
45
T.08 Recommended Cutting Speeds for Mechanized Torch with Exposed Tip
46
T.09 Recommended Cutting Speeds for Mechanized Torch with Shielded Tip
49
Patent Information
52
Section 5 System:service
55
General Maintenance
55
Maintenance Schedule
56
Common Faults
56
Fault Indicator
57
Basic Troubleshooting Guide
58
Power Supply Basic Parts Replacement
60
Circuit Fault Isolation
62
Main Input and Internal Power Problems
66
Pilot Arc Problems
69
Main Arc and Controls Problems
71
CNC Interface Problems
71
Test Procedures
72
Section 5 Torch:service
83
01 General Maintenance
83
02 Inspection and Replacement of Consumable Torch Parts
84
Section 6:Parts Lists
85
Introduction
85
Ordering Information
85
Power Supply Replacement
85
Major External Replacement Parts
86
Front Panel Replacement Parts
87
Left Side Replacement Parts
88
Right Side Replacement Parts
89
Options and Accessories
90
Replacement Parts for Hand Torch
91
Replacement Parts - for Mechanized Torches with Unshielded Leads
92
Torch Consumable Parts Manual and Mechanized Torches
94
Section 7: Replacement Procedures
95
Scope
95
Anti-Static Handling Procedures
95
Parts Replacement - General Information
95
Major External Parts
96
Front Panel Parts Replacement
97
Left Side Internal Parts Replacement
98
Rear Panel Parts Replacement
99
Right Side Internal Parts Replacement
101
Appendix 1: Sequence of Operation(Block Diagram
103
Appendix 2: Data Tag Information
104
Appendix 3: Torch Pin - out Diagrams
105
Appendix 4: Torch Connection Diagrams
106
Appendix 5: System Schematic, 208/460V Units
108
Appendix 6: System Schematic, 600V Units
110
APPENDIX 7: Publication History
112
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Thermal Dynamics Cutmaster 82 Specifications
General
Brand
Thermal Dynamics
Model
Cutmaster 82
Category
Welding System
Language
English
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