Thermal Dynamics Cutmaster 82 - Section 5 System: Service; 5.01 General Maintenance

Thermal Dynamics Cutmaster 82

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cutmaster 82

Manual 0-4980 5-1 SERVICE

SECTION 5 SYSTEM:

SERVICE

5.01 General Maintenance

Table of Contents

Service Manual1
Table of Contents5
Section 1:General Information9
- Notes, Cautions and Warnings9
- Important Safety Precautions9
- Publications10
- Note, Attention Et Avertissement11
- Precautions de Securite Importantes11
- Documents de Reference13
- Declaration of Conformity14
- Statement of Warranty15
Section 2 System:introduction17
- How to Use this Manual17
- Equipment Identification17
- Receipt of Equipment17
- Power Supply Specifications18
- Input Wiring Specifications19
- Power Supply Features20
Section 2 Torch:introduction21
- 01 Scope of Manual21
- 02 General Description21
- 03 Specifications21
- 04 Options and Accessories22
- 05 Introduction to Plasma22
Section 3 System: Installation25
- Unpacking25
- Lifting Options25
- Primary Input Power Connections26
- Gas Connections28
Section 3 Torch: Installation31
- 01 Torch Connections31
- 02 Setting up Mechanical Torch31
Section 4 System: Operation33
- Front Panel Controls / Features33
- Preparations for Operation34
Section 4 Torch:operation37
- 01 Torch Parts Selection37
- 02 Cut Quality38
- 03 General Cutting Information38
- T.02 Cut Quality38
- 04 Hand Torch Operation39
- 05 Gouging43
- T.05 Gouging43
- 06 Mechanized Torch Operation44
- 07 Parts Selection for Manual and Mechanized Torch Cutting45
  - T.08 Recommended Cutting Speeds for Mechanized Torch with Exposed Tip46
  - T.09 Recommended Cutting Speeds for Mechanized Torch with Shielded Tip49
Patent Information52
Section 5 System:service55
- General Maintenance55
- Maintenance Schedule56
- Common Faults56
- Fault Indicator57
- Basic Troubleshooting Guide58
- Power Supply Basic Parts Replacement60
- Circuit Fault Isolation62
- Main Input and Internal Power Problems66
- Pilot Arc Problems69
- Main Arc and Controls Problems71
- CNC Interface Problems71
- Test Procedures72
Section 5 Torch:service83
- 01 General Maintenance83
- 02 Inspection and Replacement of Consumable Torch Parts84
Section 6:Parts Lists85
- Introduction85
- Ordering Information85
- Power Supply Replacement85
- Major External Replacement Parts86
- Front Panel Replacement Parts87
- Left Side Replacement Parts88
- Right Side Replacement Parts89
- Options and Accessories90
- Replacement Parts for Hand Torch91
- Replacement Parts - for Mechanized Torches with Unshielded Leads92
- Torch Consumable Parts Manual and Mechanized Torches94
Section 7: Replacement Procedures95
- Scope95
- Anti-Static Handling Procedures95
- Parts Replacement - General Information95
- Major External Parts96
- Front Panel Parts Replacement97
- Left Side Internal Parts Replacement98
- Rear Panel Parts Replacement99
- Right Side Internal Parts Replacement101
Appendix 1: Sequence of Operation(Block Diagram103
Appendix 2: Data Tag Information104
Appendix 3: Torch Pin - out Diagrams105
Appendix 4: Torch Connection Diagrams106
Appendix 5: System Schematic, 208/460V Units108
Appendix 6: System Schematic, 600V Units110
APPENDIX 7: Publication History112

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