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Thermal Dynamics CUTMASTER 60i Service Manual
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Art # A-13291
60
208-
480V
SL60QD
OUTPUT
MAX OUTPUT
VOLTAGE
INPUT POWER
INPUT POWER
3
Revision:
AA
Issue Date:
April 3, 2017
Manual No.:
0-5475
SERVICE
MANU
AL
CUTMAS
TER
®
60i
PLASMA CUTTING S
Y
S
TEM
2
Table of Contents
Default Chapter
7
Table of Contents
7
Section 1
9
General Information
9
Important Safety Precautions
9
Notes, Cautions and Warnings
9
Publications
10
Section 2 System: Introduction
13
How to Use this Manual
13
Equipment Identification
13
Receipt of Equipment
14
Power Supply Specifications
14
Input Wiring Specifications
16
Power Supply Features
17
Section 3 System: Installation
19
Unpacking
19
Lifting Options
19
Opening the Main Switch Cover
20
Primary Input Power Connections, SINGLE Phase
20
Primary Input Power Connections, THREE Phase
21
Gas Connections
22
Work Lead Connections
25
Section 4 System
27
Operation
27
Front Panel Controls / Features
27
Preparations for Operation
30
Section 5 System
35
Service
35
General Maintenance
35
Maintenance Schedule
36
Common Faults
37
Fault Indicator
38
Basic Troubleshooting Guide
38
Advanced Troubleshooting Guide Pre-Tests
42
Power off Advanced Troubleshooting
44
Power on Advanced Troubleshooting
53
Fault Code
62
Advanced Features Menu
68
Power Supply Basic Parts Replacement
69
Internal Parts Replacement
73
Section 6
85
Parts Lists
85
Introduction
85
Ordering Information
85
Power Supply Replacement
85
Miscellaneous Replacement Power Supply Parts
85
Options and Accessories
85
External Replacement Parts (Plastic)
87
Internal Plastics Replacement Parts
88
Left Side Replacement Parts
89
Right Side Replacement Parts
90
Replacement Parts for Hand Torch
91
Torch Consumable Parts (SL60)
92
Torch Consumable Parts
93
Appendix 1: Data Tag Information
95
Appendix 2: Torch Pin - out Diagrams
96
Appendix 3: Torch Connection Diagrams
97
Appendix 4: System Schematic, 1Phase 208/460V Units
98
Appendix 5: System Schematic, 3Phase 208/460V Units
100
Appendix 6: Publication History
102
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Thermal Dynamics CUTMASTER 60i Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER 60i
Category
Welding System
Language
English
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