Thermal Dynamics CUTMASTER 60i Service Manual

TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ........................................................................... 1-1
1.01 Notes, Cautions and Warnings ........................................................................ 1-1
1.02 Important Safety Precautions ......................................................................... 1-1
1.03 Publications .................................................................................................... 1-2
SECTION 2 SYSTEM:
INTRODUCTION ..................................................................................... 2-1
2.01 How To Use This Manual ................................................................................ 2-1
2.02 Equipment Identification ................................................................................. 2-1
2.03 Receipt Of Equipment ..................................................................................... 2-2
2.04 Power Supply Specifications .......................................................................... 2-2
2.05 Input Wiring Specifications ............................................................................. 2-4
2.06 Power Supply Features ................................................................................... 2-5
SECTION 3 SYSTEM:
INSTALLATION ....................................................................................... 3-1
3.01 Unpacking ....................................................................................................... 3-1
3.02 Lifting Options ................................................................................................ 3-1
3.03 Opening the Main Switch Cover ...................................................................... 3-2
3.04 Primary Input Power Connections, SINGLE Phase ......................................... 3-2
3.05 Primary Input Power Connections, THREE Phase ........................................... 3-3
3.06 Gas Connections ............................................................................................. 3-4
3.07 Work Lead Connections .................................................................................. 3-7
SECTION 4 SYSTEM:
OPERATION .......................................................................................... 4-1
4.01 Front Panel Controls / Features ....................................................................... 4-1
4.02 Preparations for Operation .............................................................................. 4-4
SECTION 5 SYSTEM:
SERVICE ............................................................................................... 5-1
5.01 General Maintenance ...................................................................................... 5-1
5.02 Maintenance Schedule .................................................................................... 5-2
5.03 Common Faults ............................................................................................... 5-3
5.04 Fault Indicator ................................................................................................. 5-4
5.05 Basic Troubleshooting Guide .......................................................................... 5-5
5.06 Advanced Troubleshooting Guide Pre-Tests .................................................... 5-8
5.07 Power OFF Advanced Troubleshooting .......................................................... 5-10
5.08 Power ON Advanced Troubleshooting ........................................................... 5-19
5.09 Fault Code ..................................................................................................... 5-28
5.10 Advanced Features Menu .............................................................................. 5-33
5.11 Power Supply Basic Parts Replacement ....................................................... 5-34
5.12 Internal Parts Replacement ........................................................................... 5-38

Thermal Dynamics CUTMASTER 60i Specifications

General

Brand	Thermal Dynamics
Model	CUTMASTER 60i
Category	Welding System
Language	English