Art # A-08534
Art # A-08534
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
24VAC
+12VDC
+5VDC
+12VDC
+12VDC
+12VDC
+12VDC
DWG No:
Sheet
of
SupersedesScale
Create Date:
Drawn:
Reference
Date
By
Change DescriptionRev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321
Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE
ECO-B1014 MNC 07/01/08
<DRAWN>
AA
DWG No:
Sheet
of
SupersedesScale
Create Date:
Drawn:
Reference
Date
By
Change DescriptionRev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321
Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE
ECO-B1014 MNC 07/01/08
<DRAWN>
AA
DWG No:
Sheet
of
SupersedesScale
Create Date:
Drawn:
Reference
Date
By
Change DescriptionRev
Information Proprietary to THERMADYNE INDUSTRIES
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
SCHEMATIC,
NONE
42X1321
Tuesday, July 01, 2008
1 1
82 Benning Street
West Lebanon, NH
03784
CutMaster 35mm/40mm 400VAC Systems
07:56:12
THERMADYNE
ECO-B1014 MNC 07/01/08
<DRAWN>
AA
_
19X2369 / CAT# 9-0107
OVER PRESSURE
INTERNAL ERROR
SHORTED TORCH
CONSUMABLES MISSING
START ERROR
PARTS IN PLACE
INPUT POWER
UNDER PRESSURE
ERROR IND
FAULT
PCB3
INRUSH
RESISTORS
LATCH
SET
RUN
RAR
MAX
90
85
80
75
70
65
MIN
TP1
TP2
TP3
TP4
TP5
TP6
TP7
LOGIC PCB
GND
+12 VDC
+5 VDC
3.3 VDC
0.v - 5.0 VDC / 0-100PSI
1.8 VDC
CURRENT DEMAND
TEST POINTS
FAN
TEMP
CIRCUIT
3.3VDC
TXD
RXD
Q2
D
SERIAL PORT
80
81
82
83
E64
E35
78
79
-
+
*CM 35mm C7 & C10
not installed
ATC CONNECTOR
GND1
GND2
+12V1
48V1
I_DMD_1
TIP_SEN
COMMON
COMMON
+12 VDC SUPPLY
+48 VDC SUPPLY
CURRENT DEMAND
TIP DRAG SENSE
TEST POINTS
CM 40mm ONLY
J2
_
J1
/400
J2 PINOUT
1
8
9
3
4
7
7A
811
12
14
OK-TO-MOVE
L1
L2
L3
L4
T1
T2
T3
T4
/PIP
PCB1
+
+
+
+
Q1
24VAC RET
5
PRIMARY
AC INPUT
400VAC 3PH
6
/START
/SOLENOID
24VAC RETURN
24VAC SUPPLY
CM 35mm 19X2371 / CAT# 9-0108
CM 40mm 19X2416 / CAT# 9-0125
MAIN PCB
7
/OVERTEMP
TEMP
CIRCUIT
PRESSURE
TRANSDUCER
AIR
INLET
FILTER
REGULATOR
SOLENOID
VALVE
ATC
GAS CONTROL
0-100PSI / 0-4.5VDC
/INRUSH
/OVERTEMP
D3
D1
L1
L2
L3
GND
(5A @ 250VAC / 30VDC)
C
D
B
A
1TORCH
_
AUTOMATION
TORCH SOLENOID
Q2
_
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
34
35
36
37
38
39
-V_OUT_SIGNAL
/TIP_VOLTS
/TIP_SENSE
/400V_IN
N/A
CUR_SET
/RAR (RAPID AUTO RESTART)
/INRUSH
/W1_ON
SHDN
/TORCH_SOLENOID
/SOLENOID_ON
/OK_TO_MOVE
/FAN_ON
/LATCH_ACTIVE
/TORCH_SWITCH
/PIP
AC_ON
CSR
/TORCH_SOLENOID_DETECT
/OVERTEMP
V_IN
+12VDC
+12VDC
COMMON
COMMON
MAIN_PCB_ID
460_IN
+3.3VDC
TXD
RXD
COMMON
D
M-L
M-L
M-L
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
L-M
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
M-L
L-M
M-L
M-L
L-M
M-L
40 PIN RIBBON CABLE SIGNALS
B
CM 35mm 19X2478 / CAT# 9-0192
CM 40mm 19X2545 / CAT# 9-0202
A
PCB5
CM 35mm 40 AMP PCB
19X2417 / CAT# 9-0194
CM 40mm 50 AMP PCB
19X2417 / CAT# 9-0203
PCB2
Q1
FAN
/FAN
FAN
/FAN
D2
D1
C
D
CAPACITOR PCB
1 /OVERTEMP
2 /FAN_ON
3 /CSR
4 CUR_SET
5 MAIN_PCB_ID
6 COMMON
SYNC
}
OK-TO-MOVE
OK TO MOVE
}
}
PCB4
AUTOMATION
INTERFACE PCB
19X2479 / CAT# 9-8311
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
BASIC CNC INTERFACE OPTION
(+)
}
To configure DIVIDED ARC VOLTS signal output
Jumper pins 1 & 2 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 16
K1
To -V OUT 1
on PCB1
}
/START / STOP
* *
}
DIVIDED ARC VOLTS
/START / STOP
(+)
(-)
(W/ 100K IN SERIES (2))
(-)
*
ARC VOLTS
SYNC
1
2
3
4
1
2
3
4
EMI FILTER
CE UNITS
ONLY
K3K3
40A_AC240A_AC2
+
C12-13
+
C12-13
NTCNTC
J4J4
1
2
3
4
5
6
7
8
9
10
8080
SEC1SEC1
K1K1
MTH7MTH7
SEC1SEC1
TP8TP8
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
SW1SW1
1 3
2 4
W1W1
J1J1
1
2
3
4
5
6
7
8
J12J12
1
2
3
PMTH1PMTH1
MAXMAX
J1J1
1
2
3
4
5
6
7
8
TS1TS1
PMTH2PMTH2
K10K10
J14J14
40A_AC340A_AC3
AC1AC1
TIP1TIP1
MOT2MOT2
+-
MTH4MTH4
SEC2SEC2
8585
SEC2SEC2
J3J3
3
2
1
MINMIN
1
2
3
4
5
6
7
8
J11J11
1
2
AC3AC3
TP3TP3
WORK1WORK1
TP4TP4
+
C16-17
+
C16-17
D1D1
J3J3
1
2
3
L1L1
D78 CSRD78 CSR
9090
AC2AC2
MTH8MTH8
SOL 1SOL 1
J1J1
1
2
40A_AC140A_AC1
80A_AC180A_AC1
MOT1MOT1
+ -
J1J1
1
2
3
4
5
J3J3
1
2
D59 PCRD59 PCR
PMTH3PMTH3
PRI 2PRI 2
1
2
3
MOT3MOT3
+-
OVERTEMPOVERTEMP
J5J5
1
2
3
Q5
PILOT IGBT
Q5
PILOT IGBT
PIP SWITCHPIP SWITCH
E1E1
J1J1
1
2
3
80A_AC280A_AC2
PRI 2 PRI 2
7575
+
C3,C4,C7,C8*
+
C3,C4,C7,C8*
PMTH1PMTH1
CHOKE1CHOKE1
J13J13
1
2
3
4
5
6
TP5TP5
J2J2
1
2
PRI 1 PRI 1
Current ControlCurrent Control
PRI 4PRI 4
AC1AC1
-V OUT 1-V OUT 1
J4J4
1
2
3
4
5
PMTH4PMTH4
GASGAS
TP1TP1
6565
PRI 3PRI 3
P10P10
1
2
3
4
5
6
7
8
+
C5,C6,C9,C10*
+
C5,C6,C9,C10*
K4K4
J2J2
2
3
4
5
6
7
8
9
10
11
12
13
14
1
+OUT_1+OUT_1
L2L2
MTH6MTH6
AC3AC3
T1T1
J6J6
1
2
PRI 4 PRI 4
NTCNTC
J9J9
TP2TP2 MTH2MTH2
7070
J7J7
1
2
PMTH4PMTH4
TORCH SWITCHTORCH SWITCH
J9J9
1
2
3
4
5
6
7
PMTH2PMTH2
PRI 4 PRI 4
WORKWORK
PRI 1PRI 1
J2J2
1
2
W1W1
DCDC
MTH1MTH1
P10P10
1
2
3
4
5
6
7
8
PMTH3PMTH3
ACAC
PRI 3PRI 3
J10J10
3
5
6
7
8
1
2
4
80A_AC380A_AC3
T2T2
K3,K4K3,K4
ERRORERROR
AC2AC2
CHOKE1CHOKE1
PRI 3PRI 3
ELECTRODE1ELECTRODE1
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