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TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION .................................................................................1-1

1.01 Notes, Cautions and Warnings .........................................................................1-1

1.02 Important Safety Precautions ............................................................................ 1-1

1.03 Publications ....................................................................................................... 1-2

1.04 Note, Attention et Avertissement .......................................................................1-3

1.05 Precautions De Securite Importantes ...............................................................1-3

1.06 Documents De Reference ................................................................................. 1-5

1.07 Declaration of Conformity ..................................................................................1-6

1.08 Statement of Warranty ......................................................................................1-7

SECTION 2 SYSTEM: INTRODUCTION ................................................................................2-1

2.01 How To Use This Manual .................................................................................. 2-1

2.02 Equipment Identiﬁcation .................................................................................... 2-1

2.03 Receipt Of Equipment .......................................................................................2-1

2.04 Power Supply Speciﬁcations ............................................................................. 2-2

2.05 Input Wiring Speciﬁcations ................................................................................ 2-3

2.06 Power Supply Features ..................................................................................... 2-4

SECTION 2 TORCH: INTRODUCTION ................................................................................2T-1

2T.01 Scope of Manual .............................................................................................2T-1

2T.02 General Description ........................................................................................2T-1

2T.03 Speciﬁcations .................................................................................................2T-1

2T.04 Options And Accessories ................................................................................2T-2

2T.05 Introduction to Plasma ....................................................................................2T-2

SECTION 3 SYSTEM: INSTALLATION ..................................................................................3-1

3.01 Unpacking .........................................................................................................3-1

3.02 Lifting Options ...................................................................................................3-1

3.03 Power Supply location and Mounting ................................................................ 3-1

3.04 Opening the Contactor Cover ...........................................................................3-1

3.05 Primary Input Power Connections .....................................................................3-2

3.06 Gas Connections ...............................................................................................3-4

SECTION 3 TORCH: INSTALLATION ...................................................................................3T-1

3T.01 Torch Connections ..........................................................................................3T-1

3T.02 CNC Connection .............................................................................................3T-1

SECTION 4 SYSTEM: OPERATION .......................................................................................4-1

4.01 Front Panel Controls / Features ........................................................................4-1

4.02 Preparations for Operation ................................................................................ 4-2

SECTION 4 TORCH: OPERATION ........................................................................................4T-1

4T.01 Machine and Automated Torch Operation ......................................................4T-1

4T.02 Automation Torch Parts Selection ...................................................................4T-2

4T.03 Machine and Hand Torch Parts Selection .......................................................4T-3

4T.04 Cut Quality ......................................................................................................4T-3

4T.05 General Cutting Information ............................................................................4T-4

4T.06 Hand Torch Operation .....................................................................................4T-5

4T.07 Gouging...........................................................................................................4T-8

4T.08 Recommended Cutting Speeds for Machine and Automated Torches

With Exposed Tip ....................................................................................4T-10

4T.09 Recommended Cutting Speeds for Machine and Automated Torches

With Shielded Tip ....................................................................................4T-22

Brand	Thermal Dynamics
Model	CUTMASTER A40
Category	Welding System
Language	English

Thermal Dynamics CUTMASTER A40 User Manual

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