Thermal Dynamics 152 CUTMASTER - User Manual

460
Art # A-08619_AB
600
PLASMA CUTTING SYSTEM
152
CUTMASTER
™
Rev. AK Date: April 25, 2012 Manual # 0-4987
Operating Features:
Operating Manual

Summary

General Information

Important Safety Precautions

Outlines critical safety measures for operating plasma arc equipment, including electrical, fume, and fire hazards.

Statement of Warranty

System Installation

Primary Input Power Connections

Details how to connect the unit to the primary input power source.

Gas Connections

Explains how to connect the gas supply to the plasma cutting system.

Torch Installation

Torch Connections

Guides on connecting the torch to the power supply unit.

Setting Up Mechanical Torch

System Operation

Front Panel Controls; Features

Preparations for Operation

Torch Operation

Torch Parts Selection

Cut Quality

General Cutting Information

Hand Torch Operation

Details how to operate the hand torch for standoff and drag cutting.

Gouging

Explains the process and parameters for plasma gouging operations.

Mechanized Torch Operation

Describes the operation of the mechanized torch with CNC or remote control.

Parts Selection for SL100 Torch Cutting

Illustrates and lists consumable parts for the SL100 torch based on cutting applications.

Recommended Cutting Speeds for SL100 Torch With Exposed Tip

Provides recommended cutting speeds and parameters for various materials and thicknesses.

Recommended Cutting Speeds for SL100 Torch With Shielded Tip

Details recommended cutting speeds and parameters for shielded torch operations.

System Service

Maintenance Schedule

Common Faults

Lists common problems, their symptoms, and potential causes for the system.

Fault Indicator

Explains the fault indicators and their corresponding error codes.

Basic Troubleshooting Guide

Offers a guide to diagnose and resolve common issues with the plasma cutting system.

Power Supply Basic Parts Replacement

Torch Service

General Maintenance

Covers cleaning and lubrication procedures for the torch assembly.

Inspection and Replacement of Consumable Torch Parts

Guides on inspecting and replacing wear items for the torch.

Thermal Dynamics 152 CUTMASTER Specifications

General

Open Circuit Voltage (OCV)	300 VDC
Input Voltage	50/60 Hz
Output Current Range	20- A
Pierce Capacity	3/4 inch
Gas Type	Air
Gas Flow	6.7 scfm