CUTMASTER 152
GENERAL INFORMATION 1-2 Manual 0-4987
â˘î VentilateîallîîŽammableîorîexplosiveîvaporsîfromîtheîworkplace.
â˘î Doînotîcutîorîweldîonîcontainersîthatîmayîhaveîheldîcombus-
tibles.
â˘î Provideîaîîreîwatchîwhenîworkingîinîanîareaîwhereîîreîhazardsî
may exist.
â˘î Hydrogenîgasîmayîbeîformedîandîtrappedîunderîaluminumî
workpieces when they are cut underwater or while using a water
table. DO NOT cut aluminum alloys underwater or on a water
table unless the hydrogen gas can be eliminated or dissipated.
Trapped hydrogen gas that is ignited will cause an explosion.
NOISE
Noise can cause permanent hearing loss. Plasma arc processes can
cause noise levels to exceed safe limits. You must protect your ears
from loud noise to prevent permanent loss of hearing.
â˘î Toîprotectîyourîhearingîfromîloudînoise,îwearîprotectiveîearî
plugs and/or ear muffs. Protect others in the workplace.
â˘î Noiseîlevelsîshouldîbeîmeasuredîtoîbeîsureîtheîdecibelsî(sound)î
do not exceed safe levels.
â˘î Forîinformationîonîhowîtoîtestîforînoise,îseeîitemî1îinîSubsec-
tion 1.03, Publications, in this manual.
PLASMA ARC RAYS
Plasma Arc Rays can injure your eyes and burn your skin. The plasma
arc process produces very bright ultra violet and infra red light. These
arc rays will damage your eyes and burn your skin if you are not
properly protected.
â˘î Toîprotectîyourîeyes,îalwaysîwearîaîweldingîhelmetîorîshield.îî
Also always wear safety glasses with side shields, goggles or
other protective eye wear.
â˘î Wearîweldingîglovesîandîsuitableîclothingîtoîprotectîyourîskinî
from the arc rays and sparks.
â˘î Keepîhelmetîandîsafetyîglassesîinîgoodîcondition.îîReplaceî
lenses when cracked, chipped or dirty.
â˘î Protectîothersîinîtheîworkîareaîfromîtheîarcîrays.îîUseîprotectiveî
booths, screens or shields.
â˘î UseîtheîshadeîofîlensîasîsuggestedîinîtheîfollowingîperîANSI/
ASC Z49.1:
Minimum Protective Suggested
Arc Current Shade No. Shade No.
Less Than 300* 8 9
300 - 400* 9 12
400 - 800* 10 14
* These values apply where the actual arc is clearly seen.
Experience has shown that lighter ďŹlters may be used
when the arc is hidden by the workpiece.
LEAD WARNING
This product contains chemicals, including lead, or otherwise pro-
duces chemicals known to the State of California to cause cancer,
birth defects and other reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5 et seq.)
1.03 Publications
Refer to the following standards or their latest revisions for more
information:
1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910,
obtainableîfromî theîSuperintendentîofîDocuments,îU.S.î
GovernmentîPrintingîOfîce,îWashington,îD.C.î20402
2.î ANSIîStandardîZ49.1,îSAFETYîINîWELDINGîANDîCUTTING,î
obtainable from the American Welding Society, 550 N.W.
LeJeuneîRd,îMiami,îFLîî33126
3.î NIOSH,îSAFETYîANDîHEALTHîINîARCîWELDINGîANDîGASî
WELDINGîANDîCUTTING,îobtainableîfromîtheîSuperintendentî
ofîDocuments,îU.S.îGovernmentîPrintingîOfîce,îWashington,î
D.C. 20402
4.î ANSIîStandardîZ87.1,îSAFEîPRACTICESîFORîOCCUPATIONî
ANDîEDUCATIONALîEYEîANDîFACEîPROTECTION,îobtainableî
from American National Standards Institute, 1430 Broadway,
New York, NY 10018
5.î ANSIîStandardîZ41.1,îSTANDARDîFORîMENâSîSAFETY-TOEî
FOOTWEAR,îobtainableîfromîtheîAmericanîNationalîStandardsî
Institute, 1430 Broadway, New York, NY 10018
6. ANSI Standard Z49.2, FIRE PREVENTION IN THE USE OF CUT-
TING AND WELDING PROCESSES, obtainable from American
National Standards Institute, 1430 Broadway, New York, NY
10018
7. AWS Standard A6.0, WELDING AND CUTTING CONTAIN-
ERS WHICH HAVE HELD COMBUSTIBLES, obtainable from
AmericanîWeldingîSociety,î550îN.W.îLeJeuneîRd,îMiami,îFLîî
33126
8.î NFPAîStandardî51,îOXYGEN-FUELîGASî SYSTEMSîFORî
WELDING,îCUTTINGîANDîALLIEDîPROCESSES, obtainable
fromîtheîNationalîFireîProtectionîAssociation,îBatterymarchî
Park, Quincy, MA 02269
9.î NFPAîStandardî70,îNATIONALîELECTRICALîCODE,îobtainableî
fromîtheîNationalîFireîProtectionîAssociation,îBatterymarchî
Park, Quincy, MA 02269
10.îNFPAîStandardî51B,îCUTTINGîANDîWELDINGîPROCESSES,î
obtainableîfromîtheîNationalîFireîProtectionî Association,î
Batterymarch Park, Quincy, MA 02269
11.îCGAîPamphletîP-1,îSAFEîHANDLINGî OFîCOMPRESSEDî
GASES IN CYLINDERS, obtainable from the Compressed
GasîAssociation,î1235îJeffersonîDavisîHighway,îSuiteî501,î
Arlington, VA 22202
12.îCSAîStandardîW117.2,îCODEî FORîSAFETYîINîWELDINGî
ANDîCUTTING,îobtainableîfromîtheîCanadianîStandardsîAs-
sociation, Standards Sales, 178 Rexdale Boulevard, Rexdale,
Ontario, Canada M9W 1R3
13.îNWSAîbooklet,îWELDINGîSAFETYîBIBLIOGRAPHYîobtainableî
from the National Welding Supply Association, 1900 Arch
Street, Philadelphia, PA 19103
14.îAmericanîWeldingîSocietyîStandardîAWSF4.1,îRECOM-
MENDEDîSAFEîPRACTICESîFORîTHEîPREPARATIONîFORî
WELDINGîANDîCUTTINGîOFîCONTAINERSîANDîPIPINGîTHATî
HAVEîHELDîHAZARDOUSîSUBSTANCES,îobtainableîfromîtheî
AmericanîWeldingîSociety,î550îN.W.îLeJeuneîRd,îMiami,îFLîî
33126
15.îANSIîStandardîZ88.2,îPRACTICEîFORîRESPIRATORYîPRO-
TECTION, obtainable from American National Standards
Institute, 1430 Broadway, New York, NY 10018