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Thermal Dynamics
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CutMaster 100
Thermal Dynamics CutMaster 100 User Manual
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Operating Man
ual
Plasma Cutting
P
o
wer Suppl
y
CutMaster™ 100
March 22, 2004
Manual
No.
0-2859
A-02991
2
Table of Contents
Table of Contents
4
General Information
7
Important Safety Precautions
7
Notes, Cautions and Warnings
7
Publications
8
Declaration of Conformity
10
Statement of Warranty
11
General Description
13
Scope of Manual
13
Section 2 Introduction
13
Specifications/Design Features
13
Power Supply Options and Accessories
14
Introduction
13
Installation Procedures
15
Introduction
15
Section 3 Installation Procedures
15
Site Selection
15
Unpacking
15
Lifting Options
15
Primary Input Power Connections
16
Gas Connections
17
Torch Connections
19
Ground Connections for Mechanized Applications
22
Operation
25
Introduction
25
Section 4 Operation
25
Product Features
25
Preparations for Operating
26
Sequence of Operation
27
Customer & Operator Service
29
Introduction
29
General Maintenance
29
Common Faults
30
Basic Troubleshooting Guide
31
Power Supply Basic Parts Replacement
33
Parts Lists
35
Introduction
35
Ordering Information
35
Replacement Parts
35
Power Supply Replacement
36
Replacement Parts
36
Options and Accessories
36
Appendix 1: Input Wiring Requirements
37
Appendix 2: Sequence of Operation (Block Diagram
38
Appendix 3: Torch Control Cable Wiring Diagram
39
Appendix 4: Maintenance Schedule
40
Appendix 5: System Schematic, 208/230 Volt Units
42
APPENDIX 6: SYSTEM SCHEMATIC, 400 and 460 V UNITS
44
Appendix 7: System Schematic, 600 Volt Units
46
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Thermal Dynamics CutMaster 100 Specifications
General
Brand
Thermal Dynamics
Model
CutMaster 100
Category
Power Supply
Language
English
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