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Explains the use of notes, cautions, and warnings in the manual.
Details safety precautions for plasma arc equipment operation, covering gases, shock, fire, noise, and arc rays.
Lists standards and publications for further reference on safety and cutting practices.
Lists standards and publications for more information related to safety and procedures.
States equipment conformity to applicable regulations and standards like Low Voltage Directive.
Details the limited warranty terms, conditions, and limitations for the product.
Defines the manual's scope and purpose for the PAK Master® 100XL Plus Automated Plasma Cutting Power Supply.
Describes the automated system components: Power Supply, Torch & Leads, and Work Cable.
Lists technical specifications and design features of the power supply, including controls and inputs.
Lists available options and accessories for the power supply, such as filter kits and carts.
Introduces the installation process for the Power Supply and Torch, noting potential factory-installed options.
Provides guidance on selecting a suitable and safe location for the unit, considering ventilation and clearance.
Details the procedure for unpacking system components and checking for damage against the packing list.
Explains safe methods for lifting and handling the equipment, emphasizing fall protection.
Describes how to connect the primary power input, including opening the enclosure and wiring.
Explains how to select and configure the correct input voltage for the unit by switching internal components.
Details the procedure for connecting the primary power cable for three-phase and single-phase operations.
Covers gas requirements and connection procedures, including air quality checks and filter assembly.
Provides instructions for connecting the torch leads to the power supply's bulkhead panel.
Explains proper grounding techniques to minimize RF interference in mechanized systems.
Describes the function and operation of the Tip Saver/Drag Cut Sensing Circuit to prolong tip life.
Details how to connect external control systems like CNC, Standoff Control, or Remote Hand Pendant.
Introduces the section on power supply operating controls and procedures.
Describes the function of the power supply's front and side panel controls and indicators.
Outlines the typical sequence of operations for the cutting system, from power on to post-flow.
Provides a step-by-step guide for setting up the system before operation, including torch and gas.
Explains factors affecting cut quality and provides a table of expected results for different materials.
Introduces basic maintenance procedures performable by operating personnel.
Details daily, weekly, and semi-annual maintenance checks for the unit and its components.
Discusses common issues like piloting, standoff, edge starting, dross, and direction of cut.
Provides a guide to diagnose and resolve common operational symptoms based on indicators and issues.
Details procedures for replacing the left side panel and internal fuses of the power supply.
Introduces the parts list breakdown of all replaceable components for the power supply.
Explains how to order replacement parts using catalog numbers and product serial numbers.
Explains the use of notes, cautions, and warnings in the manual.
Details safety precautions for plasma arc equipment operation, covering gases, shock, fire, noise, and arc rays.
Lists standards and publications for further reference on safety and cutting practices.
Lists standards and publications for more information related to safety and procedures.
States equipment conformity to applicable regulations and standards like Low Voltage Directive.
Details the limited warranty terms, conditions, and limitations for the product.
Defines the manual's scope and purpose for the PAK Master® 100XL Plus Automated Plasma Cutting Power Supply.
Describes the automated system components: Power Supply, Torch & Leads, and Work Cable.
Lists technical specifications and design features of the power supply, including controls and inputs.
Lists available options and accessories for the power supply, such as filter kits and carts.
Introduces the installation process for the Power Supply and Torch, noting potential factory-installed options.
Provides guidance on selecting a suitable and safe location for the unit, considering ventilation and clearance.
Details the procedure for unpacking system components and checking for damage against the packing list.
Explains safe methods for lifting and handling the equipment, emphasizing fall protection.
Describes how to connect the primary power input, including opening the enclosure and wiring.
Explains how to select and configure the correct input voltage for the unit by switching internal components.
Details the procedure for connecting the primary power cable for three-phase and single-phase operations.
Covers gas requirements and connection procedures, including air quality checks and filter assembly.
Provides instructions for connecting the torch leads to the power supply's bulkhead panel.
Explains proper grounding techniques to minimize RF interference in mechanized systems.
Describes the function and operation of the Tip Saver/Drag Cut Sensing Circuit to prolong tip life.
Details how to connect external control systems like CNC, Standoff Control, or Remote Hand Pendant.
Introduces the section on power supply operating controls and procedures.
Describes the function of the power supply's front and side panel controls and indicators.
Outlines the typical sequence of operations for the cutting system, from power on to post-flow.
Provides a step-by-step guide for setting up the system before operation, including torch and gas.
Explains factors affecting cut quality and provides a table of expected results for different materials.
Introduces basic maintenance procedures performable by operating personnel.
Details daily, weekly, and semi-annual maintenance checks for the unit and its components.
Discusses common issues like piloting, standoff, edge starting, dross, and direction of cut.
Provides a guide to diagnose and resolve common operational symptoms based on indicators and issues.
Details procedures for replacing the left side panel and internal fuses of the power supply.
Introduces the parts list breakdown of all replaceable components for the power supply.
Explains how to order replacement parts using catalog numbers and product serial numbers.
General| Input Frequency | 50/60 Hz |
|---|---|
| Output Current | 100 A |
| Open Circuit Voltage (OCV) | 300 VDC |
| Duty Cycle | 60% @ 100 A |
| Cutting Capacity | 1-1/4 in (32 mm) |
| Gas Type | Air or Nitrogen |
| Weight | 87 lb (39.5 kg) |
| Dimensions | 19.5 in x 12.5 in x 24 in (495 mm x 318 mm x 610 mm) |
| Input Phase | 1/3 |
| Output Current Range | 15 - 100 A |
| Severance Capacity | 1.5 inches (38 mm) |
| Input Voltage | 208/230/460 VAC |
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