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Thermal Dynamics Pak Master 25 User Manual

Thermal Dynamics Pak Master 25
50 pages
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Manual No. 0-2577
October 31, 2002
Air Plasma Cutting System
For 110VAC Systems
The System Includes:
• Pak Master
®
25™ EMC Power Supply
• EMC PCH-25 Torch with Leads
• Input Power Cable
Work Cable with Clamp
Operating Manual
R
EUROPEAN
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Thermal Dynamics Pak Master 25 Specifications

General IconGeneral
BrandThermal Dynamics
ModelPak Master 25
CategoryWelding System
LanguageEnglish

Summary

Record Serial Numbers for Warranty

General Information and Safety

Safety Warnings and Cautions

Highlights notes, cautions, warnings, and important safety precautions.

Hazardous Gases and Fumes

Details risks associated with gases and fumes during plasma cutting.

Electrical Shock Hazards

Warns about dangers of electrical shock from plasma arc equipment.

Fire and Explosion Hazards

Covers risks of fire and explosion from sparks and plasma arc.

Noise Exposure and Protection

Addresses permanent hearing loss risks from plasma arc noise.

Plasma Arc Ray Protection

Details protection needed from intense UV and IR plasma arc rays.

Publications and Standards

Lists reference standards for safety in welding and cutting.

Compliance and Warranty Information

Declaration of Conformity

States equipment conformity to applicable directives and regulations.

Statement of Warranty

Outlines the limited warranty terms and conditions for the product.

SECTION 1: INTRODUCTION & DESCRIPTION

1.1 System Description

Provides an overview of the PAK MASTER 25 EMC plasma cutting system.

1.2 System Options and Torch Parts

Details system customization options and torch component selection.

SECTION 2: INSTALLATION

2.1 Unpacking and Location

Instructions for unpacking the system and choosing a suitable location.

2.2 Electrical Connections

Guidance on making correct electrical connections for the power supply.

2.3 Gas Connections

Procedures for connecting compressed air or nitrogen gas supply.

SECTION 3: OPERATION

3.1 Operating Controls

Identifies and explains the function of each operating control.

3.2 Getting Started

Step-by-step procedure for initial system setup and operation.

3.3 Sequence of Operation

Illustrates the operational sequence from power on to shutdown.

3.4 Cut Quality

Describes characteristics that define plasma cutting quality.

Advanced Operation Techniques

3.5 Operating the System

General guidance on operating the plasma cutting system effectively.

3.6 Operating with a Hand Torch

Techniques for efficient and safe operation using the hand torch.

3.7 Recommended Cutting Speeds

Tables providing recommended cutting speeds for various materials.

SECTION 4: CUSTOMER/OPERATOR SERVICE

4.1 Power Supply Specifications

Detailed technical specifications for the power supply unit.

4.2 Torch Specifications

Technical specifications for the PCH-25 plasma torch.

4.3 Replacement Torches and Leads

Information on ordering replacement torches and associated leads.

4.4 Troubleshooting and Maintenance

Basic troubleshooting guide and routine maintenance procedures.

SECTION 5: PARTS LISTS

5.1 Replacement Complete Assemblies

List of complete system assemblies available for replacement.

5.2 Replacement Hand Torch Parts

Catalog of individual replacement parts for the hand torch.

APPENDIX I: SYSTEM SCHEMATIC

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