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Thermal Dynamics SureLok PCM-102 User Manual

Thermal Dynamics SureLok PCM-102
58 pages
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March 9, 2001 Manual No. 0-2815
PLASMA
CUTTING TORCH
Instruction Manual
For Use With:
• Automated Pak Master 75XL Plus
• Automated Pak Master 100XL Plus
• CE Automated Pak Master 75XL Plus
• CE Automated Pak Master 100XL Plus
PCM-102 For Automated Systems

Table of Contents

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Thermal Dynamics SureLok PCM-102 Specifications

General IconGeneral
BrandThermal Dynamics
ModelSureLok PCM-102
CategoryWelding System
LanguageEnglish

Summary

General Information

Safety Precautions and Hazards

Covers critical safety warnings, hazards like electric shock, fire, fumes, noise, and arc rays.

Document References and Declarations

Lists supporting publications, warranty, and conformity declarations.

Introduction and Description

Scope and General Description

Outlines manual scope, torch overview, and basic plasma theory.

Specifications, Features, and Options

Details technical specs, design features, configuration, and available options.

Installation Procedures

Site Selection and Unpacking

Guidelines for choosing a location and unpacking system components.

Torch Setup and Connections

Steps for mounting, connecting the torch, and gas supply.

Operation

Getting Started and Basic Checks

Initial checks, power, gas supply, and parameter settings for operation.

Torch Parts and Cut Quality

Selecting torch parts and understanding factors affecting cut quality.

Operational Techniques

Covers piloting, standoff, cutting direction, and dross management.

Machine Torch Operation and Gouging

Detailed machine torch operation, piercing, and gouging procedures.

Customer and Operator Service

General Maintenance and Faults

Covers torch cleaning, insulator check, and common operating faults.

Troubleshooting and Servicing

Guides for troubleshooting torch/leads and servicing components.

Parts Lists and Ordering

Parts Breakdown and Ordering

Information on parts lists, ordering, and returns for components.

Specific Parts and Kits

Lists replacement torch parts, leads, assemblies, options, and spare kits.

Appendices

System Diagrams and Wiring

Includes system operation block diagram and wiring diagrams.

Application Data and Notes

Provides application notes, electrode selection, and system data.

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