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Thermal Dynamics SL 60 User Manual

Thermal Dynamics SL 60
48 pages
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Plasma Cutting
System
CutMaster
TM
38 Power Supply
SL60 Air Plasma Cutting Torch
Operating Manual
June 6, 2003 Manual No. 0-2888
A-03286
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Thermal Dynamics SL 60 Specifications

General IconGeneral
BrandThermal Dynamics
ModelSL 60
CategoryWelding System
LanguageEnglish

Summary

GENERAL INFORMATION

Notes, Cautions, and Warnings

Explains the meaning of NOTE, CAUTION, and WARNING symbols used throughout the manual for clarity.

Important Safety Precautions

Details critical safety measures for gases, fumes, electric shock, fire, explosion, noise, and arc rays.

Publications and Standards

Lists relevant safety and industry standards for reference and further information.

Declaration of Conformity

States equipment conformance to applicable European directives and national legislation.

Statement of Warranty

Outlines limited warranty terms, conditions, and periods for the product and its parts.

SPECIFICATIONS

CutMaster 38 Power Supply Specifications

Provides technical details including input power, output current, duty cycle, and gas requirements.

Electrical Requirements

Details input power, fuse, and wire size recommendations based on voltage and current.

Torch Specifications

Lists specifications for the SL60 torch, including configuration, leads, ratings, and compatible power supply.

INSTALLATION

Unpacking and Lifting Options

Instructions for safely unpacking the unit and guidelines for lifting and handling.

Primary Input Power Connections

Details on connecting the power supply to the input power source, including plug replacement.

Gas Connections

Procedures for connecting the gas supply, checking air quality, and installing optional air filters.

Torch Connections

Steps for connecting the SL60 torch to the power supply unit.

OPERATION

Product Features and Control Panel

Overview of general features, control panel layout, and indicator functions.

Preparations For Operating

Steps to prepare the system for operation, including torch parts, power, gas, and work cable.

Sequence of Operation

A step-by-step guide detailing the correct sequence for operating the plasma cutting system.

SERVICE

General Maintenance

Instructions for routine maintenance, including checks for each use and every three months.

Common Faults

Lists common operational issues such as insufficient penetration, arc extinguishing, and dross formation.

Basic Troubleshooting Guide

Provides a structured approach to diagnosing and resolving common system problems and symptoms.

PARTS LISTS

Introduction and Ordering Information

Explains part breakdown, return procedures, and guidelines for ordering replacement parts.

Replacement Assemblies and Parts

Lists items included with the power supply, specific replacement parts, and available assemblies.

Options and Accessories

Lists available optional kits, plugs, receptacles, and carts for the system.

Torch Consumables

Details common wear parts for the torch, such as electrodes, tips, and O-rings.

APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM)

APPENDIX 2: DATA TAG INFORMATION

APPENDIX 3: SYSTEM SCHEMATIC

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