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Thermal Dynamics SL60 User Manual

Thermal Dynamics SL60
92 pages
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100
100%
Duty
Cycle
PIP
H/F
LV
Start
Max
Input
125PSI
Op Pres
60-75
PSI
Max
Flow
400 scfh
60
PLASMA CUTTING TORCH
Rev. AA.01 Date: October 20, 2006 Manual # 0-2962
Operating Features:
Instruction Manual
SL60
SL100
Model SL60, SL100 Hand
Torch
Model SL100 Machine Torch

Table of Contents

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Thermal Dynamics SL60 Specifications

General IconGeneral
BrandThermal Dynamics
ModelSL60
CategoryWelding System
LanguageEnglish

Summary

Section 1: General Information

1.01 Notes, Cautions and Warnings

Explains the categorization of notes, cautions, and warnings used to highlight important information.

1.02 Important Safety Precautions

Outlines critical safety measures for operating plasma arc equipment, covering gases, electric shock, fire, and noise hazards.

1.03 Publications

Lists standards and publications for further information on safety and practices.

1.04 Declaration of Conformity

States manufacturer information and product conformity to applicable directives and national legislation.

1.05 Statement of Warranty

Details the limited warranty terms, conditions, and exclusions for Thermal Dynamics products.

Section 2: Introduction

2.01 Scope of Manual

Defines the manual's coverage of SL60 and SL100 Plasma Cutting Torches and service restrictions.

2.02 General Description

Provides a general overview of plasma torch design, operation, and gas flow principles.

2.03 Specifications

Lists technical specifications for torch configurations, leads, ratings, and compatible power supplies.

2.04 Options And Accessories

Lists optional accessories available to adapt the system or enhance performance.

2.05 Introduction to Plasma

Explains the fundamental principles of plasma gas flow, distribution, and arc formation.

Section 3: Installation

3.01 Introduction

Introduces the installation procedures applicable to the Torch and Leads Assemblies.

3.02 Site Location

Guides on selecting an appropriate installation site with considerations for safety and space.

3.03 Unpacking

Provides instructions for unpacking system components and checking for shipping damage.

3.04 Setting Up Hand Torch

Details setup requirements for the hand torch, including proper part installation.

3.05 Setting Up Machine Torch

Guides on setting up the machine torch, including mounting and alignment.

3.06 Connecting Torch

Provides instructions for connecting torch leads to the power supply based on system type.

3.07 Gas Connection

Details connecting compressed air, checking air quality, and filtering requirements.

Section 4: Operation

4.01 Introduction

Introduces torch assemblies and provides operating procedures.

4.02 Functional Overview

Explains the overall function of the torch system for plasma cutting and gouging.

4.03 Getting Started

Outlines the procedure for starting operations at the beginning of each shift.

4.04 Torch Parts Selection

Guides on selecting appropriate torch parts for different cutting and gouging operations.

4.05 Cut Quality

Discusses factors affecting cut quality and characteristics like surface finish and bevel angle.

4.06 General Cutting Information

Provides general safety and handling information for cutting processes.

4.07 Hand Torch Operation

Details operating procedures for hand torch use, including standoff, drag, and piercing cuts.

4.08 Machine Torch Operation

Explains operating procedures for machine torches, focusing on cutting and travel speed.

4.09 Recommended Cutting Speeds

Lists factors impacting cutting speed and system performance.

4.10 Gouging

Covers gouging parameters, travel speed, current settings, lead angle, and standoff distance.

Section 5: Service

5.01 Introduction

Introduces basic maintenance procedures performable by operating personnel.

5.02 General Torch Maintenance

Details general maintenance tasks including torch cleaning and O-ring lubrication.

5.03 Common Operating Faults

Lists common cutting faults and their possible causes for troubleshooting.

5.04 Inspection and Replacement of Consumable Torch Parts

Guides on inspecting and replacing consumable torch parts like tips, electrodes, and shield cups.

5.05 Troubleshooting Guide

Provides a guide to troubleshoot common torch problems and their remedies.

Section 6: Parts Lists

6.01 Introduction

Introduces the parts list breakdown and explains its arrangement.

6.02 Ordering Information

Guides on how to order replacement parts by catalog number and product details.

6.03 Replacement Parts for Hand Torch

Lists replacement parts for hand torches with corresponding catalog numbers.

6.04 Replacement Parts - for Machine Torches with Unshielded Leads

Lists replacement parts for machine torches with unshielded leads.

6.05 Replacement Shielded Machine Torch Leads Assemblies

Lists replacement leads assemblies for shielded machine torches.

6.06 Hand Torch Consumables

Illustrates and describes consumable parts for various hand torch applications.

6.07 Hand Torch Spare Parts Kits

Lists the contents of hand torch spare parts kits for different amperage ratings.

6.08 Machine Torch Consumables

Illustrates consumable parts for SL100 machine torches.

6.09 Machine Torch Spare Parts Kits

Lists the contents of machine torch spare parts kits.

6.10 Automated Torch Consumables

Illustrates consumable parts for automated torches.

6.11 Automated Torch Spare Parts Kits

Lists the contents of automated torch spare parts kits.

6.12 Complete Assembly Replacement

Lists part numbers for complete torch and leads assembly replacements.

6.13 Options & Accessories

Lists various optional accessories available for the system.

Patent Information

Appendix 1: Typical System Sequence of Operation Block Diagram

Appendix 2: General Application Notes

A. Hand Cutting Versus Machine Cutting Speeds

Compares hand cutting speeds with machine cutting and their effects on quality.

Appendix 3A: CutMaster 50 & CutMaster 51 System Data (Hand Torch)

Appendix 3B: CutMaster 50 & CutMaster 51 System Data (Machine Torch)

Appendix 4A: CutMaster 75 & CutMaster 81 System Data (Hand Torch)

Appendix 4B: CutMaster 75 & CutMaster 81 System Data (Machine Torch)

Appendix 5: CutMaster 100 & 101 System Data (Hand and Machine Torch)

Appendix 6: CutMaster 151 System Data (Hand Torch)

Appendix 7A: PakMaster 50XL Plus System Data (Hand Torch)

Appendix 7B: PakMaster 50XL Plus System Data (Machine Torch)

Appendix 8A: PakMaster 75XL Plus System Data (Hand Torch)

Appendix 8B: PakMaster 75XL Plus System Data (Machine Torch)

Appendix 9: PakMaster 100XL Plus System Data (Machine Torch)

Appendix 10: Hand Torch Wiring Diagrams

Appendix 11: Mechanized Torch Wiring Diagrams

Appendix 12: Automated Torch Wiring Diagrams

Appendix 13: ATC Adapter Pinout Diagram

Global Customer Service Contact Information

Thermadyne USA

Provides contact details for Thermal Dynamics in the USA.

Thermadyne Victor Brasil

Lists contact information for Thermal Dynamics in Brazil.

Thermadyne Canada

Provides contact details for Thermal Dynamics in Canada.

Thermadyne Chile

Lists contact information for Thermal Dynamics in Chile.

Thermadyne Europe

Provides contact details for Thermal Dynamics in Europe.

Thermadyne, China

Lists contact information for Thermal Dynamics in China.

Thermadyne Asia Sdn Bhd

Provides contact details for Thermal Dynamics Asia.

Cigweld, Australia

Lists contact information for Cigweld in Australia.

Thermadyne Italy

Provides contact details for Thermal Dynamics in Italy.

Thermadyne South Africa

Lists contact information for Thermal Dynamics in South Africa.

Thermadyne International

Provides contact details for Thermal Dynamics International.

Corporate Headquarters

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