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Thermal Dynamics cutskill 35A - User Manual

Thermal Dynamics cutskill 35A
40 pages
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35
AMP
1
PHASE
DC
Art # A-09203
CUTSKILL
PLASMA CUTTING SYSTEM
35A
Operating Manual
Rev. AA Issue Date: June 30, 2009 Manual # 0-5063
Operating Features:
ARC WELDING SUPPLIES - 07 847 7870
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Thermal Dynamics cutskill 35A Specifications

General IconGeneral
BrandThermal Dynamics
Modelcutskill 35A
CategoryWelding System
LanguageEnglish

Summary

Thermal Dynamics CutSkill 35 A Plasma Cutting System

Introduction and Company Overview

Customer Appreciation and Business Message

Expresses gratitude and outlines service commitment.

Warnings and Product Identification

General Safety Warnings and Product Details

Covers safety warnings and identifies the power supply model and manual.

General Information

Notes, Cautions, and Warnings

Explains the meaning of NOTE, CAUTION, and WARNING indicators.

Important Safety Precautions

Details essential safety measures for operation and maintenance.

Health and Environmental Hazards

Addresses noise, arc rays, and potential chemical hazards.

Referenced Publications and Standards

Lists relevant industry standards and publications for reference.

Declaration of Conformity Details

Provides specific conformity declarations and European representative contact.

Statement of Warranty

Outlines the limited warranty period, terms, and conditions.

System Introduction and Specifications

Working Principle of the System

Explains the fundamental operation of the plasma cutting system.

Power Supply Specifications

Details input/output power, duty cycle, and environmental ratings.

Input Wiring Specifications

Provides specifications for connecting the unit to the electrical power source.

Power Supply Features

Illustrates and describes the main features and external components of the power supply.

Torch Introduction and Specifications

Scope of Torch Manual

Defines the manual's purpose and user restrictions for the plasma torch.

Torch Specifications

Lists detailed technical specifications for the SL60 plasma torch.

Introduction to Plasma Technology

Explains how plasma gas is used for cutting and the main cutting arc.

Installation

Unpacking and Lifting Options

Guides on how to unpack and safely lift the equipment.

Primary Input Power Connections

Details the steps for connecting the primary electrical power.

Air Supply Connections

Instructions for connecting the compressed air supply to the unit.

System Operation

Control Panel Functions

Describes the indicators, switches, and controls on the front and rear panels.

Preparations For Operating

Outlines steps to prepare the system and check torch components before operation.

Pre-Operation Checks and Settings

Covers power check, gas selection, work cable connection, power on, and pressure setting.

Sequence of Operation

Details the step-by-step process for operating the system and setting output current.

Cutting Techniques and Torch Handling

Provides guidance on torch handling, standoff cutting, and drag cutting techniques.

Cut Quality Characteristics

Explains factors influencing cut quality and defines key characteristics.

General Cutting Information

Offers advice on cutting practices, standoff, edge starting, and managing dross.

System Service

General Maintenance Schedule

Outlines recommended maintenance tasks based on usage frequency.

Basic Troubleshooting Guide

Provides solutions for common operational issues and indicator lights.

Torch Service

Torch General Maintenance

Instructions for cleaning the plasma torch to maintain performance.

Consumable Torch Parts Replacement

Details the inspection and replacement procedure for torch consumables.

Parts Lists and Ordering

Parts Breakdown Introduction

Introduces the list of replaceable components with catalog numbers.

Ordering Information

Guides on how to order necessary replacement parts and assemblies.

Appendix: Circuit Diagram

Global Customer Service Contacts

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