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Timberwolf TW230DHB User Manual

Timberwolf TW230DHB
51 pages
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CONTENTS
TIMBERWOLF
TW 230DHB
Section Page No.
I
NTRODUCTION 1
PURPOSE OF MACHINE 2
MACHINE DIMENSIONS & SPECIFICATIONS 2
PARTS LOCATION DIAGRAMS 4
SAFE WORKING 6
Operator’s Personal Protective Equipment Required 6
Basic Woodchipping Safety 6
General SafetyMatters - Do’s and Dont’s 7
Noise Test 8
OPERATING INSTRUCTIONS 9
Safe Transportation 9
Hitching onto the Tow Ball 9
Unhitching the Chipper 9
Stabilising the Chipper 9
Delivery 10
Operator’s Personal Protective Equipment Required 10
Manual Controls 10
Auto Controls 11
Emergency Stopping 11
Engine Controls 11
Blade Wear 11
Hydraulic Oil Level Indicator 11
Fuel Level Indicator 11
Daily Checks Before Starting 11
Before Using the Chipper 12
Starting the Engine 12
Stopping the Engine 12
Discharge Controls 12
Starting to Chip 13
Chipping 13
Blockages 13
SERVICE INSTRUCTIONS 14
Service Schedule 15
Safe Maintenance 16
Safe Lifting of the Chipper 16
Spares 16
Battery Removal and Maintenance 16
Check Fittings 16
Copper Ease Safety Information 17
Battery Safety Information 17
Change Blades 19
Tension Drive Belts 20
Change Hydraulic Oil and Filter 20
Grease the Discharge Flange 20
Grease the Roller Spline and Rotor Bearings 21
Grease the Roller Box Slides 21
Engine Servicing 21
Check Hoses 21
WARRANTY STATEMENT 22
EC DECLARATION OF CONFORMITY CERTIFICATE 23
IDENTIFICATION PLATE 24
DECALS 25
ELECTRICAL DETAIL 27
CIRCUIT DIAGRAM 28
HYDRAULIC LAYOUT 29
PARTS LISTS 30
1st Sept 2015

Table of Contents

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Timberwolf TW230DHB Specifications

General IconGeneral
BrandTimberwolf
ModelTW230DHB
CategoryChipper
LanguageEnglish

Summary

Introduction

Important Health and Safety Information

Critical safety guidance before operating the chipper.

Machine Dimensions and Specifications

Technical Specifications

Lists key technical data like engine type, power, capacity, etc.

Adjustable Towhead Dimensions

Safe Working Practices

Personal Protective Equipment (PPE)

Details essential PPE for safe operation and maintenance of the chipper.

Basic Woodchipping Safety Guidelines

Covers fundamental safety rules for woodchipping operations.

General Safety Guidelines

Do's and Don'ts for Safe Operation

Provides a comprehensive list of safe and unsafe practices for operating the chipper.

Noise Level Assessment

Operating Instructions - Towing and Setup

Safe Transportation Guidelines

Rules for safely towing the woodchipper on roads and off-road.

Hitching and Unhitching Procedures

Step-by-step guide for attaching and detaching the chipper to a towing vehicle.

Operating Instructions - Controls and Safety Features

Manual Feed Roller Controls

Explains the function of feed tray control buttons and the safety bar.

Red Safety Bar Operational Test

Procedure to ensure the safety bar is functional before each use.

Operating Controls and Status Checks

Automatic Feed and Emergency Stop

Explains the auto-feed system and emergency stopping procedure.

Fluid Levels and Daily Checks

Guidance on checking oil/fuel levels and pre-start checks.

Engine Operation and Discharge Control

Pre-Use Control Checks

Instructions for testing the feed controls before operation.

Engine Starting and Stopping Procedures

Step-by-step guide for starting and stopping the engine safely.

Chipping Operations and Blockage Management

Starting the Chipping Process

Steps to begin chipping operations safely.

Material Feeding and Handling

Guidance on feeding material and managing roller behaviour.

Clearing Blockages

Procedures for safely stopping and clearing the machine if it becomes blocked.

Maintenance Schedule

Routine Maintenance Checklist

Detailed schedule of daily, 50, 100, 500 hour, and annual checks.

Safe Maintenance Procedures

Fastener Torque Specifications

Lists torque values for various bolts and nuts to ensure secure fittings.

Safety Information and Precautions

Lead-Acid Battery Safety Regulations

Comprehensive safety rules for handling, charging, and storing lead-acid batteries.

Battery Safety and Handling

Battery Storage, Installation, Charging, and Maintenance

Detailed procedures for battery storage, installation, charging, maintenance, and jump-starting.

Blade Maintenance and Replacement

Blade Changing Procedure

Step-by-step guide for safely removing, replacing, and tightening chipper blades.

Belt and Hydraulic System Maintenance

Lubrication and Hose Maintenance

Warranty Information

Safety and Information Decals

Electrical Circuit Diagram

Hydraulic System Layout

Chassis Assembly (Part 1)

Chassis Assembly with Adjustable Towhead

Chassis Assembly (Part 2)

Engine Components

Funnel Assembly

Hydraulic System Components

Roller Box Assembly

Roller Slide Mechanisms

Rotor Assembly

Rotor Components List

Illustrated parts list for the rotor, blades, bearings, and discs.

Rotor Housing Components

V-Belt Tensioning Data

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