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Timberwolf TW 150VTR - User Manual

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CONTENTS
TIMBERWOLF
TW 150VTR
Section Page No.
INTRODUCTION 1
PURPOSE OF MACHINE 2
M
ACHINE DIMENSIONS & SPECIFICATIONS 2
PARTS LOCATION DIAGRAMS 3
SAFE WORKING 5
Operator’s Personal Protective Equipment Required 5
Basic Woodchipping Safety 5
General Safety Matters - Do’s and Don’ts 6
Noise Test 7
OPERATING INSTRUCTIONS 8
Delivery 8
Operator’s Personal Protective Equipment Required 8
Manual Controls 8
Crawler Track Controls 9
Auto Controls 9
Emergency Stopping 9
Daily Checks Before Starting 10
Engine Controls 10
Starting the Engine 10
Controlling the Engine Speed 10
Stopping the Engine 10
Before Using the Chipper 11
Starting to Chip 11
Chipping 11
Blockages 12
Removing the Funnel 12
Chassis Jacking Point 12
Discharge Controls 13
Hydraulic oil level indicator 13
Fuel Level Indicator 13
Blade Wear 13
SERVICE INSTRUCTIONS 14
Service Schedule 15
Safe Maintenance 16
Engine Servicing 16
Spares 16
Safe Lifting & Securing down of the Chipper 16
Battery Removal and Maintenance 16
Copper Ease Safety Information 17
Battery Safety Information 17
Change Hydraulic Oil and Filter 19
Check Fittings 19
Check Hoses 19
Change Blades 20
Tension Belts 21
Grease the Discharge Flange 21
Grease the Roller Spline and Bearing 21
Grease the Roller Box Slides 22
Greasing Rotor Bearings 22
Track Base Maintenance 22
Lubricate Variable Track Base Slides 22
Replace Oil in Track Drive Unit 23
Draining the Oil in the Track Drive Unit 23
Reduction Unit Oil Types 23
Checking the Rubber Tracks 23
Checking Track Tension 24
Track Loosening / Tightening Procedures 24
Removing the Rubber Tracks 25
Installing the Rubber Tracks 25
Checking Sprocket Wear 25
WARRANTY STATEMENT 26
EC DECLARATION OF CONFORMITY CERTIFICATE 27
IDENTIFICATION PLATES 28
DECALS 29
ELECTRICAL DETAILS 31
CIRCUIT DIAGRAM 32
HYDRAULIC LAYOUT 33
PARTS LISTS 34
25th July 2013

Table of Contents

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Summary

INTRODUCTION

IMPORTANT HEALTH AND SAFETY INFORMATION

Crucial safety advice before operating the chipper, covering potential hazards.

DIMENSIONS

TIMBERWOLF TW 150 VTR SPECIFICATION

Technical specifications including engine type, capacity, and dimensions.

PARTS LOCATION DIAGRAMS

SAFE WORKING

OPERATORS PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Details essential personal protective equipment (PPE) for safe operation.

BASIC WOODCHIPPING SAFETY

Key safety principles for woodchipping operations.

GENERAL SAFETY MATTERS

General safety rules and prohibitions for operating the chipper.

NOISE TEST

Presents noise level data and required hearing protection.

OPERATING INSTRUCTIONS

DELIVERY

Information regarding pre-delivery inspection and manual review.

OPERATORS PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Lists essential PPE for safe machine operation.

MANUAL CONTROLS

Explains the function of the roller control box and safety bars.

CRAWLER TRACK CONTROLS

Details on operating the crawler tracks and switching between modes.

AUTO CONTROLS

Explains how the engine management unit controls feed rate.

EMERGENCY STOPPING

Describes methods for stopping the rollers and the engine in an emergency.

DAILY CHECKS BEFORE STARTING

Checklist of essential inspections before starting the machine.

ENGINE CONTROLS

Location and function of engine ignition and throttle controls.

STARTING THE ENGINE

Step-by-step guide for starting the engine.

CONTROLLING ENGINE SPEED

How to adjust engine speed using the throttle lever.

STOPPING THE ENGINE

Procedure for safely shutting down the engine.

FUEL LEVEL INDICATOR

How to check the fuel level.

BEFORE USING THE CHIPPER

Essential safety checks before operating the chipper.

STARTING TO CHIP

Steps to safely begin the chipping process.

CHIPPING

Guidance on feeding material and handling awkward shapes.

BLOCKAGES

Procedures for clearing blockages and preventing them.

REMOVING THE FUNNEL

Step-by-step instructions for removing the chipper funnel.

CHASSIS JACKING POINT

Location and use of the chassis jacking point.

DISCHARGE CONTROLS

How to adjust the discharge tube rotation and bucket angle.

HYDRAULIC OIL LEVEL INDICATOR

How to check the hydraulic oil level.

BLADE WEAR

Guidance on checking and maintaining blade sharpness and wear limits.

MAINTENANCE GUIDELINES

Important notes about the scope of maintenance information provided.

SERVICE INSTRUCTIONS

SERVICE SCHEDULE

A comprehensive schedule of maintenance tasks and their frequency.

SAFE MAINTENANCE

General safety precautions for performing maintenance.

ENGINE SERVICING

Directs users to the engine manufacturer's handbook for servicing.

SPARES

Recommends using genuine Timberwolf spares for safety and warranty.

SAFE LIFTING & SECURING DOWN OF THE CHIPPER

Instructions for safely lifting and securing the chipper for transport.

BATTERY REMOVAL AND MAINTENANCE

Steps for removing and maintaining the machine's battery.

COPPER EASE SAFETY INFORMATION

Safety precautions for handling Copper Ease product.

BATTERY SAFETY INFORMATION

Critical warnings and regulations for handling lead-acid batteries.

CHANGE HYDRAULIC OIL AND FILTER

Step-by-step guide for changing hydraulic oil and filter.

CHECK FITTINGS

Importance of checking and tightening fasteners due to vibration.

CHECK HOSES

Guidance on inspecting hydraulic hoses for wear and leaks.

CHANGE BLADES

Detailed procedure for changing the chipper blades safely.

TENSION DRIVE BELTS

Instructions for adjusting tension on drive belts.

TENSION HYDRAULIC PUMP BELT

Procedure for adjusting tension on the hydraulic pump belt.

GREASE THE DISCHARGE FLANGE

Steps for greasing the discharge flange.

GREASE THE ROLLER SPLINE AND BEARING

How to lubricate roller spline and bearing for longevity.

GREASE THE ROLLER BOX SLIDES

Procedure for greasing the roller box slides.

GREASING ROTOR BEARINGS

States that rotor bearings are sealed and do not need greasing.

TRACK BASE MAINTENANCE

General maintenance tips for the track base.

LUBRICATE VARIABLE TRACK BASE SLIDES

Instructions for lubricating variable track base slides.

REPLACE OIL IN THE TRACK DRIVE UNIT

Procedure for refilling track drive unit oil.

DRAINING THE OIL IN THE TRACK DRIVE UNIT

How to drain oil from the track drive unit.

REDUCTION UNIT OIL TYPES

Recommended oil types for reduction unit gearboxes.

CHECKING THE RUBBER TRACKS

Visual inspection of rubber tracks for damage and wear.

CHECKING TRACK TENSION

How to measure and check the tension of the rubber tracks.

TRACK LOOSENING;TIGHTENING PROCEDURES

Steps for adjusting track tension using grease.

REMOVING THE RUBBER TRACKS

Procedure for safely removing the rubber tracks.

INSTALLING THE RUBBER TRACKS

Steps for safely installing the rubber tracks.

CHECKING SPROCKET WEAR

How to inspect sprocket teeth for wear.

WARRANTY STATEMENT

ENVIRONMENTAL MANUFACTURING LLP 12 MONTH CHIPPER WARRANTY

Details the warranty period and conditions for the chipper.

LIABILITY

Outlines the manufacturer's liability limitations.

OWNERS WARRANTY RESPONSIBILITIES

Specifies owner's duties for maintaining warranty coverage.

WARRANTY RESTRICTIONS

Lists conditions that may invalidate the warranty.

CERTIFICATE OF CONFORMITY

EC Declaration of Conformity

Manufacturer's declaration that the machine complies with EU directives.

IDENTIFICATION PLATE

DECALS

ELECTRICAL PARTS LOCATOR

CIRCUIT DIAGRAM

HYDRAULIC LAYOUT

PARTS LISTS

Timberwolf TW 150VTR Specifications

General IconGeneral
BrandTimberwolf
ModelTW 150VTR
CategoryChipper
LanguageEnglish

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