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Titan 3515 User Manual

Titan 3515
78 pages
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Table of Contents

Questions and Answers:

Titan 3515 Specifications

General IconGeneral
Cutting Width42cm
Engine Type4-Stroke
Mulching CapabilityYes
Self-propelledNo
Power SourcePetrol
Collection Capacity50L
Fuel Tank Capacity1.2L

Summary

Introduction to the Titan Implement 3515 Rotary Cutter

Welcome to Your Titan Implement Rotary Cutter

Provides a welcome message and congratulations on choosing the Titan Implement flex-wing rotary cutter.

Safe Operation Guidelines

Emphasizes reading and understanding the manual for safe, efficient, and trouble-free operation.

Importance of Safety Shields

Stresses that the equipment must never be operated with any safety shielding removed.

Specifications of the 3515 Flex-Wing Rotary Cutter

Details the technical specifications including cutting width, height, weight, and PTO requirements.

Intended Usage of the Rotary Cutter

Defines the specific purpose of the rotary cutter for cutting grass, weeds, and brush only.

Operator Orientation and Terminology

Explains directional terms (left, right, front, rear) as seen from the tractor operator's seat.

Serial Number Location

Identifies the typical location of the serial number decal on the center deck.

Product Improvement Policy

States the manufacturer's right to make design changes without prior obligation.

Disposal of Equipment at End of Useful Life

Provides guidelines for dismantling and scrapping the rotary cutter when no longer functional.

Contact for Unanswered Questions

Provides contact information for inquiries, manual copies, or damages.

Safety Guidelines and Precautions

General Safety Principles

Highlights safety as a primary concern and the importance of awareness and training.

Understanding Safety Alert Symbols

Explains the meaning of the safety alert symbol and signal words (DANGER, WARNING, CAUTION).

Safety Icon Nomenclature

Pictorial representation of hazards, personal protection, prohibited actions, and hazard avoidance.

Operator Training Requirements

Stresses the necessity of thorough training for all operators and maintenance personnel.

OSHA Training Requirements

Outlines employer responsibilities for instructing employees on safe operating practices.

Federal Laws and Regulations

Summarizes key federal laws (OSHA) concerning workplace safety and employer/employee duties.

Operator Sign-Off Form

A form for owners to record that personnel have read and understood the manual.

Operation Safety

Provides safety recommendations specifically related to using the rotary cutter.

Transporting Safety

Details safety recommendations for transporting the rotary cutter.

Storage Safety

Provides safety recommendations related to storing the rotary cutter.

Maintenance Safety

Provides safety recommendations related to maintaining the rotary cutter.

Safety Signs and Instructional Labels

General Information on Safety Signs

Explains the types of safety signs, their importance, and the need for familiarity.

Installing Replacement Safety Signs

Provides a step-by-step guide on how to properly clean and apply replacement safety signs.

Safety Sign Locations on the Cutter

Includes a diagram and table showing the location and description of all safety signs.

Cutter Deck Safety Signs

Highlights specific danger and warning signs located on the cutter deck.

Nomenclature and Unit Description

Description and Intended Use of the Rotary Cutter

Details the cutter's design, features, and intended application for cutting grass and brush.

Owner/Operator Manual Storage Location

Instructs users to store the manual in the document storage tube on the front gearbox shield.

Assembly Procedures for the Rotary Cutter

Tools Required for Assembly

Lists the specific wrenches and tools needed for assembling the rotary cutter.

Step-by-Step Assembly Instructions

Provides detailed instructions for assembling the main components of the rotary cutter.

Final Assembly and Leveling

Guides users through attaching the cutter to the tractor and performing final assembly.

Leveling the Center Deck

Explains how to adjust the center deck to be level on a flat surface.

Leveling the Wing Decks

Details the procedure for adjusting wing decks to match the center deck level.

Checking the Driveline Length

Ensures the driveline has adequate clearance and proper engagement for safe operation.

Shortening the Driveline

Provides instructions on how to safely shorten the driveline if it is too long.

Operating the Titan Implement Rotary Cutter

User Safety Training Essentials

Covers critical safety training aspects for operators, including hazards and responsibilities.

Tractor Requirements for Operation

Specifies minimum tractor requirements for power, safety devices, and controls.

Equipment and Capabilities Checklist

Lists required equipment like ROPS, safety devices, and front-end weight.

Tractor Safety Devices

Details necessary safety equipment like SMV emblems, lighting, and PTO shields.

ROPS and Seat Belt Requirements

Emphasizes the need for ROPS and fastened seat belts to prevent rollover injuries.

Power Take-Off (PTO) Operation

Explains PTO speeds (540/1000 RPM), spline counts, and safe connection procedures.

Drawbar Length and Settings

Details drawbar length requirements based on PTO speed to prevent damage.

Attaching the Rotary Cutter to the Tractor

Provides a step-by-step guide for securely connecting the cutter to the tractor drawbar.

Setting the Rotary Cutter for Optimal Performance

Covers essential adjustments like leveling and cutting height for efficient operation.

Leveling the Rotary Cutter Front-to-Back

Explains how to adjust leveling rods for a uniform cut and reduced tractor strain.

Setting the Desired Cutting Height

Guides users on adjusting the cutter height to prevent blade damage and ensure clean cuts.

Initial Setup Checklist Before First Use

A comprehensive checklist of tasks to perform before operating the rotary cutter for the first time.

Machine Break-In Procedures

Recommends checking fasteners and greasing after initial hours of operation.

Pre-Operation Checklist Before Each Use

Lists daily checks required before operating the rotary cutter to ensure safety and readiness.

General Operating Procedure

Provides operational guidance on visibility, clearing areas, material handling, and safe mowing.

Chain Shielding Requirements

Details the importance of chain shielding for projectile protection and inspection procedures.

Right of Way (Roadway) Mowing Safety

Safety precautions specific to mowing along highways, roads, and populated areas.

Detaching the Rotary Cutter From the Tractor

Provides step-by-step instructions for safely disconnecting the rotary cutter from the tractor.

Transporting the Rotary Cutter

Transporting Safety on Roads

Key safety instructions and regulations for transporting the rotary cutter on public roads.

Procedure for Transporting the Implement

Steps for safely folding wings, securing the unit, and preparing for transport.

Storage of the Rotary Cutter

Storage Safety Considerations

Guidelines for safely storing the rotary cutter, emphasizing level surfaces and away from activity.

Preparing the Cutter for Storage

Steps for cleaning, lubricating, and protecting the cutter before placing it in storage.

Removing the Cutter From Storage

Instructions for reattaching the cutter and performing pre-operation checks after storage.

Service and Maintenance Procedures

General Maintenance Safety Precautions

Essential safety rules for performing maintenance, including PPE and disconnecting driveline.

Welding Repair Guidelines

Procedures and warnings regarding welding repairs on the rotary cutter.

Greasing All Lubrication Points

Diagram and instructions for greasing all zerks using appropriate grease.

Gearbox Lubrication and Checks

Guidance on checking and maintaining the gearbox oil level.

Driveline Lubrication Procedures

Instructions for lubricating slip joints, U-joints, and CV joints on the driveline.

Blade Servicing and Inspection

How to inspect blades for wear, damage, and looseness, and when to replace them.

Blade Removal and Installation

Step-by-step guides for removing, installing, and correctly orienting blades.

Blade Sharpening Techniques

Instructions on how to properly sharpen blades to maintain balance and avoid damage.

Blade Carrier Removal and Installation

Procedures for removing and installing the blade carriers.

Slip Clutch Operational Check

How to check the slip clutch function and identify issues like overheating or slippage.

Slip Clutch Adjustment Procedure

Guides for adjusting slip clutch spring lengths and torque settings.

Bolt Torque Requirements

Provides a chart of standard torque values for various bolt sizes and grades.

Service Record Log

A template for recording maintenance performed at different service intervals.

Troubleshooting Common Issues

Troubleshooting Uneven or Uncut Material

Addresses issues like uneven cuts, uncut material, windrowing, and material discharge problems.

Troubleshooting Cutter Operation and Blade Issues

Covers problems like the cutter not cutting, loose blade bolts, and noisy gearboxes.

Troubleshooting Driveline and Gearbox Problems

Addresses driveline issues like not telescoping or twisting, and gearbox leaks or overheating.

Warranty Information for Titan Implement Products

Limited Warranty Terms and Conditions

Details the one-year limited warranty and five-year gearbox warranty, including exclusions.

Warranty Registration Form Submission

Instructions for submitting the warranty registration form within 30 days of delivery.

Parts Identification and Diagrams

Hitch and Leveling Rod Assembly Parts

Illustrated parts breakdown for the hitch and leveling rod assembly.

Center Deck Assembly Parts

Illustrated parts breakdown for the center deck assembly, including gearbox and blades.

Wing Deck Assembly Parts

Illustrated parts breakdown for the left and right wing deck assemblies.

Wheel Lift Assembly Parts

Illustrated parts breakdown for the center and wing wheel lift assemblies.

Hydraulics Assembly Parts

Illustrated parts breakdown for hydraulic hoses, cylinders, and fittings.

Driveline and Shield Assembly Parts

Illustrated parts for the driveline, cross shafts, and gearbox/CV shields.

Splitter Shield Assembly Parts

Illustrated parts breakdown for the splitter gearbox shield and mounting hardware.

540/1000 RPM Splitter Gearbox Parts

Illustrated parts for the 540/1000 RPM splitter gearbox assembly.

Outboard Gearbox Assembly Parts

Illustrated parts breakdown for the outboard gearbox assembly.

540 RPM Driveline Assembly Parts

Illustrated parts for the 540-RPM Constant Velocity (CV) driveline assembly.

1000 RPM Driveline Assembly Parts

Illustrated parts for the 1000-RPM Constant Velocity (CV) driveline assembly.

Center Deck Driveline Assembly Parts

Illustrated parts for the center deck driveline assembly, including slip clutch.

Wing Deck Driveline Assembly Parts

Illustrated parts for the wing deck driveline assembly, including slip clutch.

Chain Guard Assembly Parts

Illustrated parts for the front, rear, and wing chain guard assemblies.

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