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Topcon 3D-MC MAX User Manual

Topcon 3D-MC MAX
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3D-MC
MAX
MC-X3
Caterpillar D5/D6 Dozer
Installation Manual
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Topcon 3D-MC MAX Specifications

General IconGeneral
System Type3D Machine Control System
Measurement TimeReal-time
CommunicationWireless
GNSS TechnologyGNSS
Operating Temperature-20°C to +50°C
Power Supply12V/24V DC
DimensionsVaries depending on components
CompatibilityVarious machine types (e.g., dozers, graders, excavators)
Measurement RangeVaries depending on application and setup

Summary

Preface and Documentation Guidelines

Terms and Conditions

Manual covers terms and conditions for product use and ownership.

Copyrights and Trademarks

Details intellectual property rights, copyrights, and trademarks of Topcon and third parties.

Warranty and Liability Limitations

Outlines warranty exclusions and limitations on company liability for product use.

Technical Documentation and Software Support

Information on accessing technical documentation, training, and utility software from Topcon.

Product Safety and Handling

Guidelines for safe product operation, maintenance, and repair by authorized centers.

Manual Conventions and Safety Notations

Formatting Conventions

Explains the use of bold, mono, and italic text for menu, commands, and references.

Safety and Information Notations

Defines TIP, NOTE, NOTICE, CAUTION, WARNING, and DANGER notations for user guidance.

Introduction to 3D-MCMAX System

Product Description

Overview of the 3D-MCMAX integrated system for dozer grade control.

Preparing for Installation

Steps and recommendations to ensure a smooth installation and minimize downtime.

Required Hardware and Tools

Lists essential hardware components and tools needed for the installation process.

Required Personnel

Specifies the need for qualified personnel, such as a welder, for installation.

Pre-Installation Checks and Guidance

Covers bench testing, machine inspection, component location planning, and general installation tips.

Installation Procedures

TS-i4 IMU Sensor Orientation and Blade Sensor Installation

Details TS-i4 IMU sensor orientation and mounting on the dozer blade.

TS-i4 C-Frame Sensor Installation

Procedure for mounting the TS-i4 C-Frame sensor on the dozer.

TS-i4 IMU Sensor Cable Routing

Instructions for routing M12 cables for TS-i4 IMU sensors to the machine entrance.

TS-i4 Body Sensor Installation

Procedure for mounting the TS-i4 Body sensor on the dozer body.

Cable Access Seal Installation

Steps to install the cable access seal in the dozer cab for routing cables.

MC-X3 Controller Installation

Procedure for mounting the MC-X3 controller on the ledge behind the operator's seat.

Main GNSS Receiver Installation

Procedure for installing the main GNSS receiver on the dozer cab roof.

Auxiliary GNSS Receiver Installation

Procedure for installing the auxiliary GNSS receiver on the dozer cab roof.

Diversity Antenna Installation

Guidance on mounting the Diversity antenna on the dozer cab roof.

Radio Antenna Installation

Guidance on mounting the Radio antenna on the dozer cab roof.

GNSS and Antenna Cable Routing to MC-X3

Routing GNSS and antenna cables to the MC-X3 controller.

GX-55 Touchscreen Display Installation

Procedure for mounting the GX-55 touchscreen display in the dozer cab.

Completing MC-X3 System Connections

Connecting various cables to the MC-X3 controller and system components.

Measurement, Configuration, and Calibration

Completing Installation with Cover Shields

Securing cover shields to TS-i4 IMU sensors to finalize the installation.

Regulatory Information and Safety Warnings

General Operational Warnings

Key safety warnings and precautions for operating and installing Topcon components.

RF Radiation Hazard Warning

Information on safe distances and compliance for RF radiation exposure.

Regulatory Information

Details FCC, IC, and EU compliance statements, including technical specifications.

Open Source Software Information

Details on accessing licenses and source code for open source software used in the product.

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