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Topcon mmGPS 3D Paver - User Manual

Topcon mmGPS 3D Paver
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2EFERENCE-ANUAL

Table of Contents

Questions and Answers

  • S
    Stephanie GrahamSep 23, 2025
    What to do if the screen has transferred to operating system on Topcon mmGPS 3D Paver Control Systems?
    • H
      hallenSep 23, 2025
      If the screen on your Topcon Control System has transferred to the operating system, the “Exit 3DMC” function may have been pressed unexpectedly or incorrectly. If the desktop is displayed, double-tap the “My Computer” folder, then double-tap the “Disk C” folder. Look for the “Control Box” icon and double-tap it. This will reopen the application program and return to the Main Screen.
  • J
    James RodriguezAug 23, 2025
    Why does measurement take too long with Topcon mmGPS 3D Paver?
    • J
      julian67Aug 25, 2025
      If measurements are taking too long with Topcon Control Systems, the machine may be obstructing satellite signals to the antenna. Watch the measurement screen; if it says “waiting for satellites,” move the machine away from the antenna. Alternatively, the Control Point might be too close to obstructions. In this case, move to another Control Point or ask the surveyor to place a new one away from any obstructions.
  • K
    Katie WalkerAug 25, 2025
    What to do if the screen display turns off by itself on Topcon mmGPS 3D Paver?
    • M
      marroyoAug 26, 2025
      If the screen display on your Topcon Control Systems turns off by itself, the fan may be damaged, causing the control box to overheat. Check to see if the fan is rotating. If it is not, the fan likely needs to be replaced. Contact your dealer.
  • A
    Amy GrayAug 27, 2025
    Why does the screen display go dim by itself on Topcon Control Systems?
    • O
      ochoawesleyAug 27, 2025
      If the screen display on your Topcon Control Systems dims by itself, there are a couple of potential reasons. First, the fan may not be rotating, leading to overheating. Check the fan; if it's not working, it may need replacement – contact your dealer. Second, the control box has a self-adjusting brightness feature. Brightness may decrease if the control box overheats due to high ambient temperatures, or if the ambient light dims. The backlight also reduces when the ambient light becomes dim.
  • M
    Mario PowellAug 27, 2025
    What to do if the control box does not power on in Topcon mmGPS 3D Paver?
    • A
      adam64Aug 27, 2025
      If the control box for your Topcon Control Systems fails to power on, the cable might be the issue. Ensure you're using the correct cable, that it's properly connected, and undamaged. The power cable should supply 12 to 24 VDC and be negative conductive, with a socket (positive) providing 12 to 24 VDC and an E socket serving as ground. Verify the cable is connected to the correct port. If the cable is damaged, contact your dealer for a replacement.
  • C
    Cynthia HallSep 15, 2025
    What to do if the Topcon mmGPS 3D Paver displays a “Loading….” or “Building….” message?
    • C
      ccampbellSep 15, 2025
      If you see a “Loading….” or “Building….” message on Topcon Control Systems, the program in the control box is either loading files or creating graphics. If the pointer on the Main Screen moves when you tap in different places, the control box is computing; wait a few minutes to let it complete the process, especially with larger files. If the pointer doesn't move, the control box may have a computing problem, try switching it off and on again.
  • P
    Paula BakerSep 12, 2025
    Why are there no H.Error and V.Error values in Topcon Control Systems?
    • D
      dennis59Sep 12, 2025
      If there are no H.Error and V.Error values in Topcon Control Systems, ensure that the “Use for horizontal GPS localization” and/ or “Use for vertical GPS localization” check boxes have been selected. These check boxes need to be selected for a minimum of three points. The error value is calculated once three Control Points are measured and used for the GPS localization.
  • L
    Lisa GonzalezSep 14, 2025
    What does it mean when the Elevation Control key displays “Out of design area” on Topcon mmGPS 3D Paver Control Systems?
    • C
      charles41Sep 14, 2025
      If the Elevation Control key displays “Out of design area” on Topcon Control Systems, the machine is out of the Design Surface area. Make sure that the correct Control Point File and Design Surface file is selected. Move into the Design Surface area so the operator can start grading.
  • M
    Maria MillerSep 5, 2025
    What does it mean when the Elevation/Slope Control pad displays “GPS receiver not connected!” on Topcon Control Systems?
    • L
      lucas67Sep 5, 2025
      If the Elevation/Slope Control pad displays “GPS receiver not connected!” on Topcon Control Systems, either the GPS+ or radio signal is invalid. Check cable connections along the GPS antenna cable from the GPS antenna port on the MC-2.5 Receiver Box to the rover antenna. Also, check connections at the System Five port on the MC-2.5 Receiver Box and Connector D (bottom) on the 9168 control box.
  • M
    Marc ParkerSep 2, 2025
    What to do if Pocket-3D does not connect to Legacy-E+ or Hiper Lite+ in Topcon mmGPS 3D Paver?
    • J
      Johnny BryantSep 3, 2025
      If Pocket-3D isn't connecting to Legacy-E+ or Hiper Lite+ with Topcon Control Systems, first ensure that the Legacy-E+ or Hiper Lite+ is switched on. Next, check that the cable is connected to the COM port on the computer and Port A on the Legacy-E+. If there's still no connection, try resetting the computer and repeat the process.

Summary

Introduction

Jobsite Components

Details components like Base Station Kit and Hand-held Controller with Pocket-3D.

Machine Components

Covers essential hardware like the 9168 Control Box, MC-2.5 Receiver, and Sonic Tracker II.

Daily Care and Preventative Maintenance

Provides guidelines for keeping system components clean, dry, and in good working order.

Setting up the Jobsite and Pocket-3 D

Hand-held Controller and Pocket-3 D

Grade and staking control software for hand-held controllers, used for jobsite updates and functions.

Setting Up the Base Station

Procedure for setting up the Base Station, including checklist and setup rules.

Step 1: set up the tripod and GPS receiver;antenna

Detailed steps for positioning and leveling the tripod and attaching components.

Base Station Initialization

Steps to initialize the GPS receiver and start the Base Station.

Equipment Setup: GPS

Covers creating control point files and setting up GPS Base Station/Transmitter.

Localizing with Pocket-3 D

Localizes jobsite coordinates with GPS+ coordinates after Base Station setup.

Creating Files in Pocket-3 D

Procedure to create points and linework files for the jobsite.

mmGPS Operations with Pocket-3 D

Details operations like performing resection and adjusting transmitters.

Setting up the Machine and 3 DMC

9168 Control Box Buttons and Features

Details the front, back, and side panels, connectors, and general features of the 9168 Control Box.

3 DMC

Explains the 3DMC software interface, main screen components, and key functions.

File Menu

Provides access to functions for creating, editing, and managing job files.

GPS Localization

Explains principles of GPS localization and entering coordinates into the Control Box.

Surface Files

Covers creating and selecting surface files like flat plane, sloping plane, and subgrade.

Control Menu

Allows creation, editing, copying, and deletion of machine setup files.

Elevation Control Key

Displays elevation offsets and sensor status, providing access to elevation settings.

Slope Control Key

Displays design cross-slope and indicates sensor status with graphics and colors.

Tools Menu

Contains options for topographic surveys, position checks, and radio configuration.

View Menu

Allows selection of different views like Plan, Section, Profile, and Left/Right/Lower windows.

Paving Principles

Paver Components

Describes the tractor and screed as the two major units of modern pavers.

How a Screed Works

Explains the floating, self-leveling mechanism of the screed and how it determines mat thickness.

Forces Affecting the Screed

Details the four main forces acting on the screed: P, M, W, and R.

Controlling Mat Quality

Lists factors affecting mat quality: non-stop operation, constant speed, truck exchange, etc.

Getting Started

Equipment Setup and Initialization: Base Station

Ensures accuracy by positioning the Base Station GPS+ antenna over the Control Point.

Equipment Setup and Calibration: PZL-1 Transmitter

Sets up and initializes the PZL-1 transmitter, connecting it to the controller.

Equipment Setup: Machine Components

Covers mounting and configuring PZS-MC, MC-2.5 Receiver, and Control Box.

3 DMC Setup

Applying 3DMC machine and job files after hardware setup.

Machine Sensor Calibrations

Ensures accurate paving by calibrating machine components like slope sensor and valve offsets.

GPS Localization

Explains principles of GPS localization and entering coordinates into the Control Box.

2 D Paving Applications

Using Sonic Control at the Jobsite

Details attaching and setting up the Sonic Tracker and 9168 Control Box.

Paving City Streets with Sonics

Using sonic control to lay mat relative to centerline and match curb and gutter.

Paving Streets Through Intersections

Methods for controlling grade through intersections, using road base or stringline references.

Troubleshooting

Base Station

Troubleshooting common problems with Base Station receivers and radio modems.

MC-2.5 Receiver Box

Troubleshooting common issues with power indicators and satellite status.

GPS Localization

Troubleshooting steps for slow measurements or large errors in GPS localization.

9168 Control Box

Troubleshooting common issues with the 9168 Control Box, such as power and display problems.

Specifications

Control Box

Lists detailed specifications for the 9168 control box, including housing, display, and voltage.

Blade Slope Sensor

Lists component specifications for the Blade Slope Sensor, including resolution, range, and emissions.

MC-2.5 Receiver Box

Lists specifications for the MC-2.5 Receiver Box, including radio band, channels, and Baud rate.

PZS-MC Sensor

Lists specification details for the PZS-MC Sensor, including beam detection and waterproof rating.

Sonic Tracker II

Lists specification details for the Sonic Tracker II, including housing, range, and resolution.

Regulatory Information

UHF Radio Usage

Information on licensing requirements and best practices for UHF radio usage.

FCC Compliance

Details compliance with FCC rules, including interference and modification warnings.

Topcon mmGPS 3D Paver Specifications

General IconGeneral
ModelmmGPS 3D Paver
Operating Temperature-20°C to +50°C
TechnologymmGPS (millimeter GPS)
Update Rate10 Hz
CommunicationWireless
Power Supply12V/24V DC
Protection RatingIP67
FeaturesReal-time 3D guidance
Operating RangeDependent on GNSS coverage

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