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General| Brand | Topcon |
|---|---|
| Model | Paver System 5 |
| Category | Control Systems |
| Language | English |
Legal terms, website statements, safety, and miscellaneous clauses governing use.
Explains symbols and conventions used throughout the manual for clarity.
Details changes and updates in version 1.7 of the 9256 Control Box code.
Introduces the standard System Five Paver system components and their setup.
Details the operator's interface and primary functions of the Control Box.
Explains measurement and control of screed elevations using the Sonic Tracker II.
Describes the precision electronic sensor for measuring screed inclination.
Explains the system combining multiple sonic trackers for smooth mat surface.
Details the elevation control sensor and its associated components.
Provides essential guidelines for maintaining System Five components.
Describes the two major units of modern pavers: the Tractor and the Screed.
Explains the 'floating, self leveling' type screed operation and its function.
Explains the resistance to forward travel for the screed.
Details smooth truck exchange procedures to avoid disturbing paver motion.
Explains maintaining a constant head of material for smooth paving.
Discusses how mix characteristics affect material resistance and screed performance.
Explains how paving material characteristics affect performance.
Discusses common paving problems with inconsistent asphalt mix temperatures.
Explains how screed weight affects downward pressure on paving material.
Discusses how base quality affects mat quality and smoothness.
Covers proper rolling methods for achieving good mat quality.
Explains factors contributing to smooth mat material.
Introduces sonic, laser, and slope control types.
Details how the Sonic Tracker II measures and controls screed elevation.
Explains the operational zone and footprint of the Sonic Tracker.
Describes how to position the Sonic Tracker for optimal operation.
Explains how temperature affects sound speed and compensation.
Describes using a laser transmitter as a grade control reference.
Explains using a slope sensor to measure and control mat slope.
Details using surface stringline as a low-impact reference for grade control.
Explains setting up an elevated stringline for specified elevations.
Describes securing stringline directly to grade stakes for reference.
Explains setting stringline for slope transitions and super-elevations.
Describes using a Grade Checking Lath to check levelness and depth.
Details the operator's interface, physical controls, and basic functions of the Control Box.
Explains the Liquid Crystal Display for viewing settings and system status.
Describes the sensor adjusting display brightness for optimal visibility.
Details the control for turning the unit on and off.
Explains the knob for making adjustments to settings and cycling through menus.
Describes the arrows indicating the direction to turn the knob for grade adjustment.
Explains the LEDs indicating raise, on-grade, and lower status.
Details LEDs indicating system mode and status.
Explains the button for accessing Set and Menu modes.
Describes changing the reference number viewed on the display.
Explains accessing menu functions for system settings.
Details the button for remotely controlling a second Control Box.
Explains setting the system for slope or elevation control.
Describes using the button to lock on-grade or monitor settings.
Explains functions for automatic and manual modes.
Explains the button for manually moving the tow point.
Setting that determines the speed of tow point cylinder adjustments for elevation.
Setting that determines the speed of tow point cylinder adjustments for slope.
Minimum electrical signal to valve for hydraulic cylinder movement.
Amount of dampening or filtering applied to measurements.
Area of the Working Window that is considered on-grade for elevation.
Area of the Working Window that is considered on-grade for slope.
Configures audible beep when signal is outside working window.
Sets the display to read in feet, inches, or centimeters.
Tests valves for shorts and disconnected connections.
Steps to install and connect the Control Box to the paver.
Procedures for setting up the paver's screed under manual control.
Steps for installing and positioning the Sonic Tracker II on the paver.
Explains automatic configuration for SAS when powered on.
Steps to set the tracker on-grade after positioning for elevation control.
Procedures for calibrating the slope sensor to the screed.
Details positioning the tracker at proper height above the reference.
Describes horizontal positioning of the L-Bar relative to the reference.
Explains optimal tracker height for curb and gutter tracking.
Recommends tracker height for joint matching and sub-grade tracking.
Discusses tracker placement with temperature bail for compensation.
Guidelines for string/wire reference placement with mechanical ski.
Positioning the tracker over stringline for specified elevation.
Alternative for jobs with potholes or broken surfaces.
Explains how tracker position affects screed response.
Details mounting the SAS to the paver and connecting components.
Explains positioning SAS trackers relative to the grade reference.
Discusses critical placement of the SAS balance point on the paver.
Using sonic control for city streets to match curb and gutter.
Using cross slope and sonic control for city streets with uneven curbs.
Methods for controlling grade through road intersections.
Using the base of the intersecting road as a reference.
Using a stringline as an alternative reference for intersections.
Adjusting for changing cross slope in intersections.
Routine cleaning and drying of components for trouble-free operation.
Procedure for cleaning the transducer when contamination is suspected.
Steps for replacing a damaged or impaired transducer.
Lists common symptoms and probable causes for Control Box issues.
Lists common symptoms and probable causes for Sonic Tracker issues.
Lists common symptoms and probable causes for Slope Sensor issues.
Lists common symptoms and probable causes for SAS issues.
General warnings about operation, maintenance, and repair of the product.
Caution against direct eye exposure to laser beams.
Notices regarding mounting bracket welds and component handling.
Details warranty periods for electronic and mechanical parts.
Procedures for returning defective items for repair.
Disclaimer regarding other expressed or implied warranties.
Contact information for service assistance and support.
Definition of aggregate used in asphaltic mixes.
The angle between the screed bottom and the grade.
The spiral flange that spreads paving material.
Dark/light areas on mat surface due to density differences.
Dual feed system to maintain constant head of material.
Sensing equipment for setting and maintaining elevations/slope.
Bonding agent in asphaltic mixes.
Wire frame for temperature compensation.
Setting readings to match screed position.
Increasing paving material density.
Pattern of Sonic Tracker sound waves.
Assembly moving material from hopper to auger.
Angle for desired surface slope, measured in percent.
Transverse contour of a finished mat or screed plate.
Contour of the leading edge of the screed.
Contour higher at edges than center.
Contour higher at center than edges.
Contour of the trailing edge of the screed.
Detachable plate to reduce screed width.
Compactness of paving material.
Vertical plate confining head of material.
Vertical height or depth of surface being laid.
Auger-conveyors on sides of paving machine.
Base surface or incline of paving surface.
Means of controlling mat elevation.
Detects elevation changes from a grade reference.
Volume of material in front of screed.
Area receiving paving material.
Liquid under pressure causing work.
Power transmission via pumps and motors.
See Slope Sensor.
See Automatic Level Control.
Liquid crystal display for numbers and symbols.
Light Emitting Diode indicator.
Contact line where material divides at screed edge.
Material placed by paver.
Condition when components are at rest.
Screed resting flat with no angle of attack.
Surface at desired elevation or slope.
Paving over an existing mat.
Sensing device for automatic feed control.
Unit for cross slope measurement.
See Tow Points.
Rollers controlling contact area with asphalt truck tires.
Points midway on screed between center and ends.
Short, frequent elevation changes in mat surface.
Assembly striking off, smoothing, compacting material.
Attachments for increasing screed width.
Devices preheating screed plate.
Bottom plate of the screed.
Incline of surface perpendicular to travel.
Means of controlling transverse elevation of laid mat.
Detects lateral elevation changes.
Shows current elevation or moves tracker receiver.
Adjusting crank for screed angle of attack.
Points where side arms attach to tractor unit.
Bar for mounting slope sensor.
Wire frame for temperature compensation.
Assembly producing vibration.
Long repeating elevation changes in mat surface.
Adjustable measurement region for elevation correction.
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