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Topcon mmGPS 3D Paver User Manual

Topcon mmGPS 3D Paver
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MM'03$0AVER
2EFERENCE-ANUAL

Table of Contents

Questions and Answers:

Topcon mmGPS 3D Paver Specifications

General IconGeneral
ModelmmGPS 3D Paver
Operating Temperature-20°C to +50°C
TechnologymmGPS (millimeter GPS)
Update Rate10 Hz
CommunicationWireless
Power Supply12V/24V DC
Protection RatingIP67
FeaturesReal-time 3D guidance
Operating RangeDependent on GNSS coverage

Summary

Introduction

Jobsite Components

Details components like Base Station Kit and Hand-held Controller with Pocket-3D.

Machine Components

Covers essential hardware like the 9168 Control Box, MC-2.5 Receiver, and Sonic Tracker II.

Daily Care and Preventative Maintenance

Provides guidelines for keeping system components clean, dry, and in good working order.

Setting up the Jobsite and Pocket-3D

Hand-held Controller and Pocket-3D

Grade and staking control software for hand-held controllers, used for jobsite updates and functions.

Setting Up the Base Station

Procedure for setting up the Base Station, including checklist and setup rules.

Step 1: set up the tripod and GPS receiver/antenna

Detailed steps for positioning and leveling the tripod and attaching components.

Base Station Initialization

Steps to initialize the GPS receiver and start the Base Station.

Equipment Setup: GPS

Covers creating control point files and setting up GPS Base Station/Transmitter.

Localizing with Pocket-3D

Localizes jobsite coordinates with GPS+ coordinates after Base Station setup.

Creating Files in Pocket-3D

Procedure to create points and linework files for the jobsite.

mmGPS Operations with Pocket-3D

Details operations like performing resection and adjusting transmitters.

Setting up the Machine and 3DMC

9168 Control Box Buttons and Features

Details the front, back, and side panels, connectors, and general features of the 9168 Control Box.

3DMC

Explains the 3DMC software interface, main screen components, and key functions.

File Menu

Provides access to functions for creating, editing, and managing job files.

GPS Localization

Explains principles of GPS localization and entering coordinates into the Control Box.

Surface Files

Covers creating and selecting surface files like flat plane, sloping plane, and subgrade.

Control Menu

Allows creation, editing, copying, and deletion of machine setup files.

Elevation Control Key

Displays elevation offsets and sensor status, providing access to elevation settings.

Slope Control Key

Displays design cross-slope and indicates sensor status with graphics and colors.

Tools Menu

Contains options for topographic surveys, position checks, and radio configuration.

View Menu

Allows selection of different views like Plan, Section, Profile, and Left/Right/Lower windows.

Paving Principles

Paver Components

Describes the tractor and screed as the two major units of modern pavers.

How a Screed Works

Explains the floating, self-leveling mechanism of the screed and how it determines mat thickness.

Forces Affecting the Screed

Details the four main forces acting on the screed: P, M, W, and R.

Controlling Mat Quality

Lists factors affecting mat quality: non-stop operation, constant speed, truck exchange, etc.

Getting Started

Equipment Setup and Initialization: Base Station

Ensures accuracy by positioning the Base Station GPS+ antenna over the Control Point.

Equipment Setup and Calibration: PZL-1Transmitter

Sets up and initializes the PZL-1 transmitter, connecting it to the controller.

Equipment Setup: Machine Components

Covers mounting and configuring PZS-MC, MC-2.5 Receiver, and Control Box.

3DMC Setup

Applying 3DMC machine and job files after hardware setup.

Machine Sensor Calibrations

Ensures accurate paving by calibrating machine components like slope sensor and valve offsets.

GPS Localization

Explains principles of GPS localization and entering coordinates into the Control Box.

2D Paving Applications

Using Sonic Control at the Jobsite

Details attaching and setting up the Sonic Tracker and 9168 Control Box.

Paving City Streets with Sonics

Using sonic control to lay mat relative to centerline and match curb and gutter.

Paving Streets Through Intersections

Methods for controlling grade through intersections, using road base or stringline references.

Troubleshooting

Base Station

Troubleshooting common problems with Base Station receivers and radio modems.

MC-2.5 Receiver Box

Troubleshooting common issues with power indicators and satellite status.

GPS Localization

Troubleshooting steps for slow measurements or large errors in GPS localization.

9168 Control Box

Troubleshooting common issues with the 9168 Control Box, such as power and display problems.

Specifications

Control Box

Lists detailed specifications for the 9168 control box, including housing, display, and voltage.

Blade Slope Sensor

Lists component specifications for the Blade Slope Sensor, including resolution, range, and emissions.

MC-2.5 Receiver Box

Lists specifications for the MC-2.5 Receiver Box, including radio band, channels, and Baud rate.

PZS-MC Sensor

Lists specification details for the PZS-MC Sensor, including beam detection and waterproof rating.

Sonic Tracker II

Lists specification details for the Sonic Tracker II, including housing, range, and resolution.

Regulatory Information

UHF Radio Usage

Information on licensing requirements and best practices for UHF radio usage.

FCC Compliance

Details compliance with FCC rules, including interference and modification warnings.

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