Toro 41163 - Table of Contents

2
W 2005 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Warning
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Chemical Safety 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 4. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibration 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . . .
Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 11. . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Anti-siphon Fill Receptacle 13. . . . . . .
Installing the Spray Pro Monitor 13. . . . . . . . . . . . . .
Before Operating 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil 14. . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 14. . . . . . . . . . . . . . . . . .
Adding Fuel 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Air Intake Screen 15. . . . . . . . . . . . . . .
Checking the Brake Fluid 15. . . . . . . . . . . . . . . . . . . .
Checking the Transaxle/Hydraulic Fluid 15. . . . . . . .
Filling the Fresh Water Tank 16. . . . . . . . . . . . . . . . .
Page
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 16. . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Controls 16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Starting Checks 19. . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine 19. . . . . . . . . . . . . . . . . . . . . . . . .
Driving the Sprayer 19. . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 20. . . . . . . . . . . . . . . . . . . . . . . .
New Sprayer Break-In 20. . . . . . . . . . . . . . . . . . . . . .
Transporting the Sprayer 20. . . . . . . . . . . . . . . . . . . .
Towing the Sprayer 20. . . . . . . . . . . . . . . . . . . . . . . .
Sprayer Controls and Components 20. . . . . . . . . . . .
Spray Prot Monitor 23. . . . . . . . . . . . . . . . . . . . . . . . .
Calibrating the Spray Pro Monitor 24. . . . . . . . . . . . .
Adjusting the Boom Bypass Valves 26. . . . . . . . . . . .
Operating the Sprayer 26. . . . . . . . . . . . . . . . . . . . . .
Maintenance 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 29. . . . . . . . .
Daily Maintenance Checklist 31. . . . . . . . . . . . . . . . .
Jacking the Sprayer 32. . . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Wheels/Tires 32. . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 32. . . . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 34. . . . . . . . . . . . . . . . . . . .
Greasing the Sprayer 35. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 36. . . . . . . . . . . . . . . . . . . .
Changing Transaxle/Hydraulic Fluid 37. . . . . . . . . . .
Replacing the Hydraulic Filter 37
. . . . . . . . . . . . . . . .
Changing the Pump Drive Gearbox Fluid 38. . . . . . .
Inspecting the Brakes 38. . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Parking Brake 38. . . . . . . . . . . . . . . . .
Adjusting the Front Wheel Toe-In 38. . . . . . . . . . . . .
Servicing the Drive Belt 39. . . . . . . . . . . . . . . . . . . . .
Adjusting the Steering Pump Belt 40. . . . . . . . . . . . .
Maintaining the Primary Drive Clutch 40. . . . . . . . . .
Changing the Spark Plugs 41. . . . . . . . . . . . . . . . . . .
Replacing the Fuses 42. . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Battery 42. . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Suction Strainer 44. . . . . . . . . . . . . . . .
Cleaning the Flowmeter 44. . . . . . . . . . . . . . . . . . . . .
Storage 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting the Engine and Vehicle 46. . . . . . . .
Troubleshooting the Spray System 49. . . . . . . . . . . .
Troubleshooting the Spray Pro Monitor 49. . . . . . . .
The Toro General Commercial Products Warranty 52. . .