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Toro
Paint Sprayer
41235
Toro 41235 User Manual
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Manual
Specs
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Form
No.
3372-914
Rev
A
W
orkman
®
200
Spray
System
Heavy-Duty
W
orkman
®
V
ehicles
Model
No.
41235—Serial
No.
312000001
and
Up
G01
1763
The
installation
of
the
Workman
®
200
Spray
System
requires
the
installation
of
one
or
more
interdependent
kits.
Contact
your
Authorized
T
oro
Dealer
for
more
information.
T
o
register
your
product
or
download
an
Operator's
Manual
or
Parts
Catalog
at
no
charge,
go
to
www
.T
oro.com.
Original
Instructions
(EN)
2
Table of Contents
Introduction
2
Table of Contents
2
Safety
3
Safe Operating Practices
3
Chemical Safety
4
Before Operating
4
While Operating
5
Maintenance
6
Safety and Instructional Decals
7
Setup
10
Removing Existing Bed
11
Preparing the Workman
12
Installing the Vehicle Speed Sensor(for Workman ® 3000, 4000 Series Only)
12
Installing the Power Take-Off (PTO) Kit(for Workman ® 3000, 4000 Series Only)
13
Installing the Electrical Harness
13
Installing the Control Box Mount
16
Installing the Attachment Hold-Down Brackets
17
Installing the Radiator Cover(for Workman ® 3000, 4000 Series Only)
18
Installing the Tank Skid
19
Installing the Control Box
20
Installing the Boom Assembly
21
Installing Boom Hoses
23
Installing the Nozzles
24
Completing the Setup: Learning more about Your Product
24
Product Overview
25
Controls
25
Specifications
29
Operation
30
Think Safety First
30
Adjusting the Booms to Level
30
Operating the Sprayer
30
Filling the Spray Tank
30
Operating the Booms
31
Spraying
31
Spraying Tips
32
Cleaning the Sprayer
32
Calibrating the Spray Pro Monitor
34
Calibrating the Boom Bypass Valves
36
Pump
36
Maintenance
37
Recommended Maintenance Schedule(S)
37
Daily Maintenance Checklist
37
Notation for Areas of Concern
38
Premaintenance Procedures
38
Accessing the Machine
38
Lubrication
40
Greasing the Sprayer System
40
Greasing the Boom Hinges
40
Greasing the Actuator Rod Bearings
40
Electrical System Maintenance
42
Fuses
42
Spray System Maintenance
42
Inspecting the Hoses
42
Pump Maintenance
42
Adjusting the Boom Actuator
43
Emergency Manual Operation of the Boom Actuators
43
Inspecting the Nylon Pivot Bushings
44
Cleaning
44
Cleaning the Flowmeter
44
Cleaning the Suction Strainer
44
Storage
45
Removing the Sprayer
46
Troubleshooting
47
Schematics
49
4
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Toro 41235 Specifications
General
Brand
Toro
Model
41235
Category
Paint Sprayer
Language
English
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