Toro CT2120 30655 - Troubleshooting Operation Issues; Engine Start and Brake Problems; Steering and Transmission Issues

Problem
PossibleCauseCorrectiveAction
1.Bottombladeinheavygroundcontact
1.Raiseheightofcut
2.Cuttingedgesofthecuttingcylinder/
bottombladearerounded
2.Backlaporregrindtorestorecutting
edges
3.Cylinderisinheavycontactwiththe
bottomblade
3.Adjustthecuttingcylindertothebottom
blade
4.Damagedcuttingcylinderorbottom
blade
4.Grindorreplaceasnecessary
Excessivebottombladewear
5.Excessivelyabrasivegroundconditions
5.Raiseheightofcut
1.Transmissionneutralinterlockswitch
notenergised
1.Removefootfromforward/reverse
pedalsorChecksettingoftransmission
neutralinterlockswitch
2.Parkingbrakeinterlockswitchnot
energised
2.OperateparkingbrakelevertotheON
position
3.Cutterheaddriveinterlockswitchnot
energised
3.Checksettingofparkingbrakeinterlock
switch
Enginewillnotstartwithignitionkey
4.Faultyelectricalconnection
4.Traceandcorrectfault
1.Terminalconnectionlooseorcorroded
1.Cleanandtightenterminalconnections.
Rechargebattery
2.Looseordefectivealternatorbelt
2.Adjusttensionorreplacedrivebelt,
refertoENGINEHANDBOOK
3.Defectivebattery3.Chargebatteryorreplacebattery
4.Electricalshortcircuit
4.Traceshortcircuitandx
1.Blockedradiator
1.Cleanscreen
2.Blockedoilcoolerns2.Cleanns
3.Blockedengineradiatormatrix
3.Cleanmatrix
4.Lowreliefvalvesetting4.Havereliefvalvecleanedandpressure
checked.Consultyourauthorised
dealer
5.Lowoillevel5.Fillreservoirtocorrectlevel
6.Brakesengaged6.Disengagebrakes
7.Cuttingcylinderstightonbottom
7.Adjustsettings
Hydraulicoilsystemoverheating
8.Defectivefanorfandrive8.Checkfanoperationandservice
required
1.Faultywheelmotorbrakeassembly
1.Consultyourauthoriseddealer
Incorrectbrakeoperation
2.Wornbrakediscs
2.ReplacebrakediscsConsultyour
authoriseddealer
1.Defectivesteeringvalve1.Serviceorreplacesteeringvalve
2.Defectivehydrauliccylinder2.Serviceorreplacehydrauliccylinder
Lackofsteering
3.Damagedsteeringhose
3.Replacedefectivehose
1.Parkingbrakeengaged1.Releaseparkingbrake
2.Lowoillevel2.Fillreservoirtocorrectlevel
3.Incorrectoilused
3.Drainreservoirandrellwithcorrectoil
4.Damageddrivepedallinkage
4.Checklinkageandreplacedefective
parts
5.Damagedtransmissionpump5.Havethetransmissionpump
overhauledbyyourauthoriseddealer
6.Transmissionreliefvalveopen6.Closereliefvalve
7.Brokendrivecoupling7.Replacedrivecoupling
Nomachinemovementforwardorreverse
8.Transmissionlterblocked8.Replacetransmissionlter
Forward/backwardtransmissioncreepin
neutral
1.Transmissionneutraladjustment
incorrectlyset
1.Adjusttransmissionneutrallinkage
setting
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