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Toro CT2120 30655 User Manual

Toro CT2120 30655
64 pages
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FormNo.3365-917RevB
CT2120CompactTriple
2-WheelDriveTurfMower
CT2140CompactTriple4-Wheel
DriveTurfMower
ModelNo.30655—SerialNo.310000001andUp
ModelNo.30656—SerialNo.310000001andUp
g014494
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Table of Contents

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Toro CT2120 30655 Specifications

General IconGeneral
BrandToro
ModelCT2120 30655
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to the Toro Mower

Mower Purpose and Application

Details the intended use and applications for the Toro mower.

Safety Alert Symbol Explanation

Explains the meaning and importance of the safety alert symbol.

Safety Practices

Safe Operating Practices

Covers essential safety guidelines from EN 836:1997 for safe operation.

Mowing Preparation Checklist

Outlines crucial safety checks and preparations before starting mowing.

Operation and Safety Guidelines

General Mowing Safety Rules

Provides fundamental safety rules for operating the mower during mowing.

Pre-Operation Safety Checks

Details safety checks required before leaving the operator's position or transporting.

Toro Riding Mower Safety

Specific Toro Safety Instructions

Highlights safety points unique to Toro riding mowers.

Engine Exhaust Carbon Monoxide Warning

Critical warning about the dangers of carbon monoxide from engine exhaust.

Noise and Vibration Specifications

Sound Power and Pressure Levels

Details the measured sound power and pressure levels of the machine.

Vibration Level Data

Provides measured vibration levels for hand-arm and whole body.

Safety Decals

Decal Identification and Purpose

Explains the meaning and placement of various safety decals.

Control Panel and Safety Decals

Control Panel Component Identification

Identifies and explains the function of each control panel component.

Key Safety Decal Explanations

Clarifies the meaning of critical safety decals related to operation.

Setup Procedures

Checking Tyre Pressure

Procedure for checking and setting the correct tyre pressure.

Reading the Operator's Manual

Emphasizes the importance of reading and understanding the manual.

Product Overview and Controls

Mower Component Identification

Diagrams identifying major components of the mower.

Control Panel Layout and Functions

Detailed explanation of the control panel layout and functions.

Braking and Throttle Control

Parking, Service, and Emergency Brakes

Explains the operation and limitations of the mower's braking systems.

Throttle Control Operation

Details how to operate the throttle control for engine speed adjustment.

Travel and Steering

Forward/Reverse Travel Operation

Describes how to operate the forward and reverse travel pedals.

Adjustable Steering Column

Instructions on how to adjust the steering column for operator comfort.

Operator Seat Adjustment

Seat Adjustment Procedures

Details the fore/aft and weight adjustment mechanisms for the operator's seat.

Warning Systems

Engine and Hydraulic Overheating Warnings

Explains warning lights for engine and hydraulic oil overheating.

Oil Pressure and Battery Warnings

Details warning lights for low oil pressure and battery charge.

Audible Warning Horn Function

Describes the function of the audible warning horn and its automatic activation.

Ignition and Indicators

Ignition Key Functions

Explains the functions of the ignition key in different positions.

Hour Meter and Fuel Gauge

How to read the hour meter for operating time and the fuel gauge.

Transmission Neutral Indicator Light

Explains the function of the transmission neutral indicator light.

Specifications and Accessories

Machine Specifications

Provides technical specifications for the CT2120 and CT2140 models.

Approved Attachments and Accessories

Information on Toro approved attachments for expanding mower capabilities.

Engine Oil Maintenance

Checking Engine Oil Level

Procedure for performing daily checks of the engine oil level.

Cooling System and Fueling

Checking Cooling System

Procedure for checking the coolant level and system condition.

Safe Fueling Procedures

Details safe practices for fueling the mower with diesel fuel.

Hydraulic Fluid Maintenance

Fuel Tank Filling Procedure

Step-by-step guide for safely filling the fuel tank.

Checking Hydraulic Fluid Level

Procedure for checking the hydraulic fluid level.

Platform and Wheel Nut Maintenance

Operator Platform Latching Mechanism

Ensuring the operator platform is securely latched before operation.

Checking Wheel Nut Torque

Importance and procedure for checking wheel nut torque.

Operator Presence and Engine Start

Operator Presence Control System

Explanation of safety interlock systems related to operator presence.

Engine Starting and Stopping Procedures

Detailed steps for starting and stopping the engine safely.

Cutterhead Information

Cylinder to Bedknife Contact Check

Daily check for proper contact between cylinder and bedknife.

MK3 Fixed Cutterhead Setup

Information on setting up the MK3 fixed cutterhead.

Grass Deflector Adjustment

Guidelines for adjusting the grass deflectors.

Cutterhead Adjustments

MK3 Fixed Cutterhead Height Adjustment

Procedure for adjusting the cutting height on fixed cutterheads.

Floating Cutterhead Setup

MK3 Floating Cutterhead Adjustment

Procedure for adjusting the MK3 floating cutterhead.

Cutterhead Height and Position Control

Centre Cutterhead Height Correction

Adjusting center cutterhead for even cut finish.

Cutterhead Position Control

Using lift control switches to raise/lower cutterheads.

Auto Limited Lift Adjustment

Operation of the Auto Limited Lift switch.

Cutterhead Drive and Clearing

Engaging Cutterhead Drive

Steps for engaging the cutterhead drive in forward or reverse.

Clearing Cutting Cylinders

Procedure for safely removing blockages from cutting cylinders.

Using Weight Transfer Assistance

How to use the hydraulic weight transfer system for improved grip.

R.O.P.S. and Jacking

Folding the R.O.P.S. Frame

Instructions for folding the Roll Over Protective Structure.

Jacking Points Identification

Locations on the mower for safe jacking.

Operating Tips

Mowing Techniques and Cut Quality

Tips for achieving optimal cut quality and mowing efficiency.

Slope Operation and Roller Scrapers

Guidance on operating on slopes and using roller scrapers.

Maintenance Schedule

Recommended Maintenance Schedule

A comprehensive schedule of maintenance tasks based on service intervals.

Daily Maintenance Checklist

Daily Maintenance Procedures

A checklist for essential daily checks to ensure proper operation.

Pre-Maintenance and Service Intervals

Pre-Maintenance Safety Precautions

Essential safety precautions to follow before performing any maintenance.

Service Interval Chart Overview

Visual guide summarizing maintenance tasks and their intervals.

Lubrication Procedures

Greasing Bearings, Bushings, and Pivots

Instructions for lubricating all grease fittings and pivot points.

Engine Maintenance

Engine Overheat Warning System Check

Procedure to check the functionality of the engine overheat warning system.

Servicing the Air Cleaner

Steps for servicing the primary and safety air filters.

Engine and Filter Servicing

Servicing the Safety Filter

Instructions for replacing the secondary safety air filter.

Servicing Engine Oil and Filter

Procedure for changing the engine oil and oil filter.

Fuel System Maintenance

Draining the Fuel Tank

Procedure for draining and cleaning the fuel tank.

Bleeding the Fuel System

Steps to purge air from the fuel system before starting.

Electrical System Maintenance

Checking Electrical Connections

Inspecting electrical connections for damage or corrosion.

Battery Maintenance and Servicing

Procedures for checking battery condition and performing maintenance.

Drive System Maintenance

Changing Transmission Oil Filter

Procedure for replacing the transmission oil filter element.

Changing Hydraulic Return Filter

Procedure for replacing the hydraulic return filter.

Rear Wheel Alignment

Checking Rear Wheel Alignment

Procedure to ensure correct rear wheel alignment for safe operation.

Cooling System Maintenance

Removing Debris from Cooling System

Instructions for cleaning debris from the radiator and engine area.

Brake Maintenance

Towing the Mower Safely

Procedure for de-commissioning and towing the mower.

Belt Maintenance

Tensioning the Alternator Belt

Procedure for checking and adjusting the alternator belt tension.

Controls System Maintenance

Control Pedal and Switch Checks

Verifying the operation of control pedals and interlock switches.

Operator Presence and Interlock Switches

Checking the operator presence and other safety interlock switches.

Hydraulic System Maintenance

Servicing the Hydraulic System

Comprehensive procedure for servicing the hydraulic system.

Hydraulic Oil Overheat Warning System

Procedure to check the hydraulic oil overheat warning system.

Cutterhead System Maintenance

Cutterhead Roller Bearing Adjustment

Procedure for adjusting cutterhead roller bearings for longevity.

Cutterhead Scraper Wire Tension

Instructions for checking and adjusting cutterhead scraper wire tension.

Cutterhead Cylinder Adjustment

Cylinder to Bottom Blade Adjustment

Critical procedure for adjusting cylinder to bottom blade for cutting quality.

Cutterhead Lapping

Back Lapping Procedure

Procedure for restoring cutting edges through back lapping.

Cutterhead Grinding and Replacement

Cutterheads Grinding Procedure

When and how to perform cutterhead grinding.

Bottom Blade Replacement

Procedure for replacing the cutterhead bottom blade.

Raising the Mower Off the Ground

Safety guidelines for lifting the mower.

Storage Preparation

Preparing the Traction Unit for Storage

Steps to prepare the traction unit for storage.

Preparing the Engine for Storage

Procedure for preparing the engine for long-term storage.

Troubleshooting Cutting Issues

Uncut Grass and Ridge Lines

Diagnosing and fixing issues causing uncut grass and ridge lines.

Poor Cut Quality and Scalping

Troubleshooting steps for poor cut quality and scalping problems.

Troubleshooting Operation Issues

Engine Start and Brake Problems

Diagnosing issues related to engine starting and brake operation.

Steering and Transmission Issues

Troubleshooting problems with steering and transmission.

Troubleshooting Hydraulic and Cylinder Issues

Hydraulic System Noise and Power Loss

Diagnosing hydraulic system noise and loss of power.

Cylinder Rotation and Lifting Problems

Troubleshooting issues with cylinder rotation and lifting.

Troubleshooting Cutterhead Operation

Cutterhead Startup and Direction Faults

Diagnosing problems with cutterhead startup and rotation direction.

Electrical Schematics

Electrical Circuit Diagram

Diagram of the mower's electrical circuit.

Electrical Component List

Electrical Schematic Part Numbers

List of part numbers corresponding to the electrical schematic.

Hydraulic Schematic Components

Hydraulic Schematic Part Numbers

List of part numbers corresponding to the hydraulic schematic.

Toro Warranty Information

Warranty Coverage and Exclusions

Details the scope of the Toro limited warranty and excluded conditions.

Obtaining Warranty Service

Instructions for customers on how to obtain warranty service.

Owner Responsibilities for Warranty

Outlines the owner's responsibilities to maintain warranty coverage.

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